Build your beverage packaging line around the product,
container and finished-pack requirements. ZONESUN can
evaluate equipment combinations from water preparation
and bottle handling through filling, closure application,
labeling and end-of-line packaging, with each stage
matched to the intended production capacity.
01
Bottled Water Production
Plan compatible water-treatment equipment, bottle
preparation, filling and capping as a coordinated
system. Define source-water conditions, bottle
specifications and target output before selecting
the complete line configuration.
Explore ZS-FAL32-10 Water Packaging Line →
02
Juice & Still Beverages
Select filling and closure equipment according to
viscosity, foaming, pulp content and filling temperature.
Match the packaging configuration to your established
product-processing and preservation requirements.
Explore ZS-XFCL12 Glass Bottle Filling Line →
03
Carbonated Beverage Packaging
Evaluate carbonation, product cooling and a suitable
pressure-filling configuration together. Confirm
carbonation level, operating temperature, container
pressure compatibility and closure specifications.
Explore ZS-CDB2 Carbonated Beverage Line →
04
Container & Closure Handling
Configure the line for the selected PET or glass bottle,
can, cup, pouch or bag-in-box format. Match feeding,
transfer, filling and closure operations to actual
packaging samples and changeover requirements.
05
Labeling, Coding & Inspection
Coordinate label application or shrink sleeving with
date coding and required quality checks. Define label
position, print information and inspection tasks such
as fill-level, closure or finished-pack verification.
06
Secondary Packaging & Palletizing
Match bottle grouping, shrink wrapping, case packing,
carton sealing and pallet handling to your shipping
format. Balance downstream capacity with filling
output to reduce accumulation and production stoppages.
Explore Carton Sealing & Palletizing →
Define Your Beverage Packaging Configuration
Different beverages require different processing and
packaging arrangements. The following applications
can be evaluated as individual projects rather than
assumed to run on one universal machine.
-
Still Bottled Water
Water preparation, compatible bottle handling,
filling and capping.
-
Juice & Tea Drinks
Filling arrangements matched to formulation,
temperature and preservation process.
-
Carbonated Drinks
Product preparation and pressure-filling
equipment for compatible bottles or cans.
-
Dairy Beverages
Product-specific hygiene, processing,
cleaning and packaging requirements.
-
Pulp & Particle Drinks
Separate assessment of particle size,
suspension behavior and filling passages.
-
Pouches, Cups & Bag-in-Box
Dedicated package handling and sealing
configurations for the chosen format.
Confirm the process scope:
Standard filling, hot filling and aseptic filling
are different configurations. Define product treatment,
filling conditions, package compatibility, cleaning
and any sterilization requirements in the project scope.
Shelf life must be established for the complete
product and packaging process.
What We Need to Design Your Production Line
Share your product information, packaging samples and
factory layout so the equipment scope and performance
targets can be defined.
-
Product & Process
Beverage type, viscosity, carbonation, pulp content,
filling temperature and required processing steps.
-
Container & Closure
Bottle or package drawings, material, dimensions,
neck finish, cap or seal samples and fill quantity.
-
Capacity by Package Size
Required finished packs per hour for each format,
operating hours and changeover frequency.
-
Factory Layout & Utilities
Floor plan, access routes, production direction,
power, water, compressed air and drainage.
-
Cleaning & Quality Checks
Cleaning procedures, product-contact requirements,
inspection points and production records.
-
Final Pack & Acceptance
Labels, codes, bottles per pack or case, pallet pattern,
sample trials and agreed performance criteria.
Plan for usable line output:
Specify capacity at the actual product, fill size,
container and final packaging format. Review every
station, conveyor transfer and buffer area together.
A filling machine’s rated speed alone does not define
the sustained output of the complete line.
Water & Beverage Line FAQs
Can one line handle water, juice and carbonated drinks?
Compatibility depends on the filling principle,
product preparation, operating temperature,
container and closure. Some formats may share
equipment after suitable changeovers, while other
products require a different filling configuration.
Confirm each proposed product separately.
What equipment is included in a complete production line?
The scope is defined in the configuration and quotation.
It may include water treatment, product preparation,
bottle feeding or rinsing, filling, capping, labeling,
coding, inspection and secondary packaging.
Confirm all included equipment, utilities and
interfaces before ordering.
Can the line accommodate different bottle sizes?
This depends on the machine’s handling range and
available change parts. Provide all bottle and cap
samples so guide adjustments, transfer components,
filling settings and labeling changes can be assessed.
Confirm the changeover procedure for each format.
How should I specify the required production speed?
State finished bottles, cans or packs per hour
together with the fill quantity, product, container
and closure. Include the required secondary-pack
format and operating schedule so the whole line
can be sized around the same output target.
Can equipment be added to an existing beverage line?
Integration can be evaluated using your current
machine specifications, layout, conveyor heights,
speed, control interfaces and available utilities.
Share a line drawing or operating video to help
identify transfer points and capacity constraints.