ZONESUN ZS-AFC16PB Automatic Small Bottle Filling and Capping Machine
The ZONESUN ZS-AFC16PB small bottle liquid filling and capping machine integrates automatic bottle feeding, servo tracking filling, cap feeding, and rotary capping into one coordinated production process. Its 16-station servo piston filling system and 12-station capping system provide a stated production capacity of 8,000–10,000 bottles per hour, depending on the filling material.
Servo piston pumps control liquid dosing with a stated accuracy of ±1%, while the vibratory cap feeder automatically orients and supplies caps. A dust cover helps maintain production cleanliness. The machine can be integrated with bottle rinsing and labeling equipment, and an optional bottle accumulation conveyor can support transfer to the next process.
Technical Specifications
| Machine Model | ZS-AFC16PB |
|---|---|
| Power Supply | 380V 50Hz 3-Phase 4-Wire |
| Total Power | 5.5kW |
| Production Capacity | 8000-10000BPH (depending on filling materials) |
| Filling Volume | 30ml (Customizable) |
| Filling Stations | 16 stations |
| Filling Pump | Servo Piston Pump |
| Filling Accuracy | ±1% |
| Capping Stations | 12 stations |
| Capping Qualification Rate | ≥99% |
| Air Pressure | 10m³/hour |
| Machine Size | About 3770*1510*1940mm(L*W*H) |
Applications
- Liquid supplement bottling: Small-container filling and capping after confirming liquid, bottle, and cap compatibility.
- Small bottle and tube-shaped container projects: Container handling and cap feeding can be assessed using the proposed samples or drawings.
- Coordinated bottling lines: Integration with bottle rinsing and labeling equipment, subject to layout and output matching.
Share your filling material, target volume, container dimensions, and cap design to confirm the configuration.
Machine Details
PLC Control & Touch Screen
PLC system coordinates all operations, while touch screen provides clear interface for parameter setting. The language of panel can be customized.
Bottle Feeding Inlet
Capable of automatically conveying the empty bottles into starwheel, offering stable bottle supply for continuous operation.
Servo Tracking Filling System
Servo piston pumps enable precise volume control, while tracking filling heads perform continuous filling performance. Filling head quantity can be customized.
12-Head Capping System
Equipped with high-quality sealing components, the12-head capping system delivers fast, reliable sealing performance and is easy to disassemble for cleaning and disinfection.
Vibratory Cap Feeder
Can automatically orient and supply caps to loading station. The vibratory feeder is customized according to cap size.
Starwheel Indexing System
Star wheel system ensures uniform spacing between bottles, realizing precise bottle positioning during the filling and capping processes.
Bottle Accumulation Conveyor (Optional)
Can receive and accumulate finished products, transferring them smoothly to the next process for automated production.
Key Features
- Integrated bottle processing: Coordinates bottle feeding, filling, cap feeding, and rotary capping.
- Servo tracking filling: Servo piston pumps control volume while tracking filling heads support continuous filling.
- 16 filling stations and 12 capping stations: The described configuration supports the listed production process.
- Customized vibratory cap feeder: Automatically orients and supplies caps according to the selected cap size.
- Starwheel positioning: Maintains bottle spacing and positioning through filling and capping.
- PLC touchscreen control: Coordinates operation and parameter settings, with panel language customization available.
- Dust cover: Helps maintain cleanliness around the production process.
- Optional accumulation conveyor: Receives finished products and transfers them toward the next process.
Operating Process
- Prepare the confirmed bottle, cap, liquid, and filling configuration, then set parameters through the touchscreen.
- The feeding inlet conveys empty bottles into the starwheel.
- The starwheel positions bottles for the servo tracking filling stage.
- The servo piston filling system dispenses the selected liquid volume.
- The vibratory feeder orients and supplies caps to the loading station.
- The rotary capping system closes the bottles.
- Finished products move to collection or the optional accumulation conveyor for subsequent handling.
Selection and Configuration
Provide the liquid characteristics, target fill volume, bottle or tube-shaped container drawings, cap dimensions, and target output. Confirm piston pump suitability, filling-head configuration, starwheel handling, and cap feeder customization using samples. Check the required electrical supply, installation space, and compressed-air requirements with ZONESUN. Specify the panel language and whether bottle rinsing, labeling, or the optional accumulation conveyor should be included in the proposed line. Agree on the test conditions for output, filling accuracy, and capping results before ordering.
Frequently Asked Questions
What processes does the ZONESUN ZS-AFC16PB integrate?
The ZS-AFC16PB combines automatic bottle feeding, servo tracking filling, cap feeding, and rotary capping. The described configuration has 16 filling stations and 12 capping stations.
What filling volume is listed, and can it be customized?
The original specification lists 30ml (Customizable). Provide your target volume and liquid characteristics so ZONESUN can confirm the appropriate piston pump and filling configuration.
What production capacity and accuracy are specified?
The listed production capacity is 8000-10000BPH, depending on filling materials, with stated filling accuracy of ±1%. Confirm output and accuracy using your actual liquid, bottles, caps, and operating conditions.
How are caps supplied and tightened?
A vibratory feeder automatically orients caps and supplies them to the loading station. The feeder is customized according to cap size, and the 12-station rotary capping system handles tightening. The listed capping qualification rate is ≥99%.
Can the filling system and panel be configured for my application?
The servo tracking system uses servo piston pumps for volume control, and the description states that filling-head quantity can be customized. The touchscreen language can also be customized. Confirm the proposed configuration before ordering.
Can it connect to other production equipment?
The machine can be integrated with bottle rinsing and labeling equipment. The bottle accumulation conveyor is optional. Confirm container compatibility, line capacity, transfer arrangements, and the equipment included in the quotation.
Related Small-Bottle Packaging Equipment
- ZONESUN ZS-AFC39W Automatic Vial Bottle Rinsing Filling and Capping Machine — Compare an alternative small-bottle process with integrated air rinsing, peristaltic pump filling, and capping.
Confirm product, container, closure, and capacity requirements separately for each machine.
Discuss Your Small-Bottle Filling Project
Use the online chat on this page to share your liquid details, target filling volume, bottle and cap drawings, and production requirements. The ZONESUN team can help confirm the ZS-AFC16PB configuration and line integration options.
