Description
The ZONESUN ZS-FAL180F5 is a corrosive-liquid packaging line combining bottle air cleaning, ten-head filling, servo capping, and double-sided labeling. The line is intended for compatible chemical, industrial, and household cleaning liquids. Its described configuration includes a ZS-WB4 air bottle washer, ZS-YTCR10A filler, servo capping station, and ZS-TB300R labeler.
Technical Specifications — ZS-WB4
| Parameter | Specification |
|---|---|
| Model | ZS-WB4 |
| Voltage | 380V, 750W |
| Suitable bottle size | Customize |
| Working capacity | About 2000 BPH |
| Machine size (L×W×H) | About 5820×1900×1180mm |
| Machine weight | About 350kg |
Technical Specifications — ZS-YTCR10A
| Parameter | Specification |
|---|---|
| Model | ZS-YTCR10A |
| Voltage | 110/220V, 50–60Hz, 1.5kW |
| Air pressure | 0.4–0.7MPa |
| Suitable bottle diameter | Φ30–Φ120mm |
| Suitable bottle height | 40–350mm |
| Hopper size (L×W×H) | About 2000×350×300mm (customized) |
| Filling range | 100–3000ml |
| Filling speed | 600 BPH (based on filling volume) |
| Machine size (L×W×H) | About 4365×991×2298mm |
Technical Specifications — ZS-XG441F
| Parameter | Specification |
|---|---|
| Model | ZS-XG441F |
| Voltage | 110/220V, 50–60Hz, 2kW |
| Suitable cap size | 30–120mm (can be customized) |
| Suitable bottle height | Customized |
| Air pressure | 0.7MPa |
| Working capacity | 5–15 BPM |
| Machine size (L×W×H) | About 2000×700×1600mm |
| Machine weight | About 350kg |
Technical Specifications — ZS-TB300R
| Parameter | Specification |
|---|---|
| Model | ZS-TB300R |
| Voltage | 220V/110V, 50–60Hz |
| Power | About 2500W |
| Labeling speed | About 10–60 bottles/min (depends on bottle and label size) |
| Suitable product size (H×W) | About 150–310mm × 150–250mm |
| Label size (W×H) | 15–300mm × 15–200mm |
| Label roll inner diameter | Φ75mm |
| Label roll outer diameter | Φ350mm |
| Machine size (L×W×H) | About 3018×1422×1859mm |
Touchscreen Control Panel
Operators can monitor production data, adjust settings, and perform maintenance checks from the panel.
Anti-Drip Filling Nozzles
The filling heads minimize dripping and help keep corrosive-liquid production clean and controlled.
UV Sterilization
The enclosed UV section treats caps before they move into the capping stage.
Cap Placement System
The cap-guiding mechanism positions caps accurately on each container before tightening.
Servo Capping Structure
Servo control provides accurate cap positioning and adjustable tightening for different cap sizes.
Double-Side Labeling Structure
The labeling system applies front and back labels to flat bottles and supports different bottle formats.
Corrosive Liquid Line Selection Guide
Confirm Compatibility with Your Formula
Specify the liquid composition, concentration, filling temperature, viscosity, foaming behavior, and any particles. Provide a safety data sheet and a sample where practical. The “anti-corrosion” description does not establish compatibility with every chemical.
Frequently Asked Questions
Which packaging operations are included?
The described line combines bottle air cleaning, ten-head filling, servo cap tightening, and front/back labeling. Confirm the exact equipment list and any cap feeding or treatment modules in the quotation.
Can this line fill gallon bottles?
Gallon-style containers are the stated application. Confirm the actual dose and container drawing; a full-gallon fill requires review of the filling configuration and the bottle fit at every station.
Is the whole line suitable for any acid or alkaline liquid?
Suitability depends on the specific chemical, concentration, temperature, and all product-contact materials. Request a compatibility review for your formula before selecting the line.
Does corrosion resistance mean explosion-proof?
No explosion-proof rating is specified in the listed parameters. If the product or installation requires this, provide the liquid details and site requirements for a separate equipment assessment.
What bottles, caps, and labels should I supply for testing?
Send filled and empty bottle samples or drawings, the target dose, closure dimensions and tightening requirements, and label artwork or samples. For front/back labeling, include the label dimensions, bottle panel shape, and roll specifications.
Does the UV section guarantee sterile caps?
The existing feature description identifies a UV cap-treatment section. No validated sterility performance is provided on this page. Confirm the module scope and the treatment result required for your packaging process.
What information is needed for a line proposal?
Provide the liquid and safety data sheet, concentration, temperature, dose, bottle and cap drawings, label specifications, target output, available floor space, conveyor direction, power supply, and compressed-air supply.
Related Packaging Lines
- Household & Chemical Product Packaging Lines — compare line configurations for your formula and containers.
- Bottle Filling Production Lines — explore integrated filling and packaging options.
- Automatic Packaging Production Lines — review other complete packaging systems.
