ZONESUN ZS-FAL180G11 Automatic Liquid Filling, Tracking Capping and Labeling Line
The ZONESUN ZS-FAL180G11 automatic liquid filling, tracking capping and labeling production line combines six-head magnetic pump filling, automatic cap feeding, double-head tracking capping and self-adhesive labeling in one continuous bottling process. The filling section uses servo-driven lifting nozzles, independently controlled magnetic pumps and a 320 L storage tank, with a listed filling accuracy of ≤±1% and a 500–5000 mL filling range.
The reference filling capacity is up to 42 bottles per minute at 500 mL. Downstream, two tracking capping heads tighten caps while bottles move along the conveyor, followed by labeling of compatible round and flat bottles. Actual complete-line output depends on the liquid, fill volume, container, closure and label configuration.
Technical Specifications
ZS-CL6T 6-Head Magnetic Pump Filling Machine
| Model | ZS-CL6T |
|---|---|
| Filling Range | 500-5000ml |
| Filling Head | Quantity:6,Size:8mm |
| Filling Pump | Magnetic pump,45L/min,servo motor driven |
| Capacity | Max 42 bottles/min(500ml) |
| Accuracy | ≤±1% |
| Applicable bottle | Height≤330mm,Diameter≤110mm |
| Lifting | Servo motor driven |
| Conveyor | Width:114mm,Length:2422mm |
| Storage tank | 320L |
| Size | 2615*1621*2153mm |
| Weight | 752kg |
ZS-XG440P Double-Head Tracking Capping Machine
| Model | ZS-XG440P |
|---|---|
| Voltage | 110/220 V (Customizable) |
| Power | 8.5 kW |
| Applicable Bottle Diameter | 60–190 mm |
| Production Speed | 30–55 bottles/min |
ZS-TB300L Automatic Labeling Machine
| Model | ZS-TB300L |
|---|---|
| Voltage | 110 V,60 Hz / 220 V,50 Hz |
| Power | 2 kW |
| Working Speed | About 30–100 bottles/min |
| Labeling Accuracy | ±2 mm |
| Suitable Labeling Size | ≤150 mm (W) (customizable) |
| Roll Inside Diameter | Φ75 mm |
| Roll Outside Diameter | Φ320 mm |
| Suitable Bottle Size | Diameter ≤100 mm,Height ≤350 mm |
| Conveyor Size | About 2500 × 100 mm |
| Machine Dimensions | About 2000 × 1300 × 1350 mm |
Specifications are listed by machine. Confirm the common container range, electrical supply, utilities and balanced operating speed for the complete line; individual machine limits are not automatically the limits of the assembled line.
Applications
Designed for compatible liquid bottling applications such as water, juice and beverages. Provide liquid properties, including viscosity, foaming tendency and any pulp or particles, for pump and nozzle compatibility assessment. Round or flat bottle labeling depends on the selected setup and the bottle and label samples.
Machine Details
Servo-Driven Lifting Filling Heads
Servo-controlled lifting nozzles provide smooth and precise vertical movement for accurate filling while helping reduce splashing and dripping.
Magnetic Pump Filling System
Each magnetic pump is independently controlled to deliver consistent filling volumes, allowing flexible adjustment for different production requirements.
Bottle Positioning & Stabilizing System
The bottle gripping mechanism accurately positions and secures bottles during filling, while the drip tray collects residual liquid to keep the working area clean.
Double-Head Tracking Capping
Two capping heads move with continuously conveyed bottles during tightening, reducing stop time and supporting higher-speed production.
Cap Transfer & Pickup
Caps are fed onto the transfer plate, which moves them to the pickup position for the capping heads to automatically grip and tighten.
Label Dispensing & Application
Equipped with a precise label structure, it ensures smooth label dispensing and accurate placement on round and flat bottles.
Adjustable Bottle Guides
This is adjustable according to bottle diameter, it can clamp and transport bottles, ensure smooth conveying.
Key Features
- Six independently controlled magnetic pump filling channels
- Servo-driven nozzle lifting and bottle positioning for controlled filling
- 500–5000 mL listed filling range and 320 L storage tank
- Automatic cap feeding, transfer and pickup
- Double-head tracking capping while bottles move along the conveyor
- Self-adhesive labeling for compatible round and flat bottles
- Adjustable bottle guides to support stable conveying
How the Bottling Process Works
- Confirm the liquid, bottles, caps and labels for the selected line configuration.
- Set bottle guides, filling positions and operating parameters according to the supplied instructions.
- The filling section positions bottles and dispenses the selected volume through six magnetic pump filling heads with servo-driven lifting.
- The cap feeding and transfer system presents caps for pickup by the capping heads.
- The two tracking heads move with conveyed bottles during cap tightening.
- The labeling section dispenses and applies labels to compatible bottles. Verify fill volume, closure quality and label placement before continuous production.
How to Choose the Right Line Configuration
Provide the liquid name and properties, target filling volume, bottle drawings and samples, cap dimensions and type, label artwork and roll specifications, and required output. Confirm bottle compatibility across all three machines, cap handling and tightening requirements, label placement and winding direction, line layout and utility requirements. Request a complete-line test using the actual packaging materials.
Frequently Asked Questions
What equipment is included in the described line?
The listed configuration combines a ZS-CL6T six-head magnetic pump filler, a ZS-XG440P double-head tracking capper and a ZS-TB300L labeler, with automatic cap feeding and conveyor handling. Confirm the exact supply scope in the quotation.
What is the filling volume and reference speed?
The specified filling range is 500–5000 mL. The filling section has a reference capacity of up to 42 bottles per minute at 500 mL; this is not a confirmed output for every volume or the entire assembled line.
Is the filling section a tracking filler?
The supplied description specifies servo-driven lifting filling nozzles and bottle positioning. Tracking operation is explicitly described for the double-head capping section. Confirm any requirement for filling while bottles move as part of the configuration review.
Can the system fill juice with pulp or particles?
Juice is a stated application, but suitability for pulp or particles is not established by the current specifications. Provide a liquid sample and particle details so the magnetic pumps, 8 mm nozzles and filling performance can be assessed.
What bottle sizes and label rolls are supported?
The filler lists height ≤330 mm and diameter ≤110 mm; the capper lists bottle diameter 60–190 mm; the labeler lists diameter ≤100 mm and height ≤350 mm. All sections must be checked together against the actual bottle. Label specifications list width ≤150 mm, customizable, a Φ75 mm roll core and Φ320 mm roll outside diameter.
Can it label both round and flat bottles?
The description supports compatible round and flat bottles, subject to labeling configuration. Provide the bottle shape, label dimensions, placement and winding direction to confirm the required setup. The labeler's specified accuracy is ±2 mm.
Related Packaging Equipment
Compare alternative filling and capping equipment for other container formats or production requirements:
- ZONESUN Vertical Type Electric 6 Nozzles Liquid Filling Capping Round Bottle Labeling Machine
- ZONESUN ZS-AFC48B Automatic Round Tube Gear Pump Filling and Capping Machine
For liquid and packaging compatibility checks, line configuration or a quotation, use the online chat window on this page to speak with ZONESUN. Share your filling volume, bottle, cap and label details, and target output for assistance.
