Description
The ZONESUN ZS-GY1C Pneumatic Paste & Liquid Filling Machine with Conveyor is a piston-type filling system designed for dispensing compatible liquids, creams and pastes into bottles, jars and similar containers. The conveyor helps transfer containers through the filling position and makes the machine easier to connect with downstream capping and labeling equipment.
The product page also includes ZS-GY2C double-head configurations for customers who need higher output. Multiple piston-cylinder ranges are available from 10–100 ml to 1000–5000 ml, allowing the filling system to be selected around the normal target volume.
Technical Specifications
| Model | ZS-GY1C / ZS-GY2C |
|---|---|
| Power Supply | 110 / 220 V, 50–60 Hz |
| Power | 130 W |
| Reference Filling Speed | About 10–20 bottles/min, depending on filling volume, viscosity and head configuration |
| Reference Filling Accuracy | Up to about ±0.5% under suitable test conditions |
| Available Filling Ranges | 10–100 ml / 10–300 ml / 50–500 ml / 100–1000 ml / 500–3000 ml / 1000–5000 ml |
| Conveyor Size | Approx. 2000 × 100 mm |
| Standard Nozzle Diameter | Φ10 mm |
| Required Air Pressure | 0.4–0.6 MPa |
| Air Connector | OD 8 mm |
| Air Consumption | ≥0.1 m³/min |
Performance note: Filling speed and accuracy vary with product viscosity, filling range, nozzle size, air pressure, container opening and machine settings. Sample testing is recommended for demanding applications.
Choose the Correct Filling Range
| Range | Typical Use | Selection Note |
|---|---|---|
| 10–100 ml | Small bottles, samples, small cosmetic containers | Best for lower-volume filling |
| 10–300 / 50–500 ml | Common retail bottles and jars | Suitable for many lotion, cream, sauce and liquid products |
| 100–1000 ml | Medium bottles, jars and larger retail packs | Good general-purpose mid-volume range |
| 500–3000 / 1000–5000 ml | Large containers and bulk packs | Larger cylinders require longer filling cycles |
For better adjustment and repeatability, choose a cylinder range that places your normal target fill comfortably inside the working range rather than at the extreme minimum or maximum.
Touchscreen Control
The control panel displays operating parameters and allows adjustment of filling timing and working settings. Interface language can be customized for different operators.
Filling Nozzle
The filling nozzle dispenses the product into the container. Nozzle diameter and structure should be matched to the viscosity, particle content and bottle opening.
Bottle Positioning Plate
The positioning structure helps keep compatible containers aligned beneath the filling nozzle during operation.
Pneumatic Piston Cylinder
The piston-cylinder system meters a defined volume each cycle. Filling speed and stroke are adjusted according to the selected cylinder and product properties.
Product Hopper
The hopper stores compatible liquid or paste material before it enters the piston filling system.
Conveyor Drive
The conveyor motor provides continuous bottle transfer and makes the filler easier to combine with compatible downstream equipment.
Best-Suited Products
The ZS-GY1C / ZS-GY2C is best suited to liquids, viscous liquids and smooth pastes that can flow through the hopper, piston valve and filling nozzle. Typical examples include lotion, cream, shampoo, detergent, honey, syrup, sauce, light oils and similar products.
Needs separate evaluation: products containing large particles, seeds, fibers or chunks; extremely thick non-flowing pastes; foaming products; hot-fill materials; and products requiring special corrosion-resistant wetted parts.
ZS-GY1C vs ZS-GY2C
| Model | Filling Heads | Best For |
|---|---|---|
| ZS-GY1C | Single head | Lower- to medium-output applications, simpler setup and changeover |
| ZS-GY2C | Double head | Higher output where two containers can be filled in parallel |
Actual output depends on filling volume, viscosity, air supply and container handling. The double-head version does not automatically mean exactly twice the line speed in every application.
Why Choose a Piston Filler?
Piston filling is useful for products with more body than water-like liquids because the cylinder positively displaces a defined volume. Compared with small magnetic or peristaltic pumps, it is generally more suitable for lotions, creams, honey, sauces and other compatible viscous products.
Before Ordering, Please Confirm
- Product name and approximate viscosity
- Whether the product contains particles, fibers or solids
- Target filling volume
- Bottle or jar opening diameter
- Container height, width and shape
- Required bottles per minute
- Whether single-head or double-head filling is preferred
- Required filling range / cylinder size
- Available air pressure and air capacity
- Voltage and frequency
- Whether the filler must connect with capping, labeling or other equipment
- Whether sample filling tests are required before production
Important: A suitable air compressor is required and is normally prepared separately.
Frequently Asked Questions
Can it fill thick cream or honey?
Yes, many viscous products are suitable for piston filling, but extremely thick or non-flowing products should be tested before ordering.
Can it fill products with particles?
It depends on particle size and structure. Large solids can block the valve or nozzle, so the actual product should be evaluated before confirming the machine.
Which filling range should I choose?
Choose the cylinder that comfortably covers your normal target volume. Avoid selecting a range where the normal fill is always at the extreme minimum or maximum.
What is the difference between ZS-GY1C and ZS-GY2C?
ZS-GY1C uses one filling head, while ZS-GY2C uses two. The double-head version is intended for higher output when the application and air supply support parallel filling.
Can it connect to a capping or labeling machine?
Yes. The conveyor makes line integration possible, but conveyor height, speed, bottle spacing and control coordination should be confirmed before production.
Does it include an air compressor?
No. A suitable compressed-air source is required separately.
Need Help Selecting the Correct Configuration?
Send us your product name, viscosity, target volume, container opening and required speed. We can help confirm the piston range, nozzle configuration and whether the ZS-GY1C or ZS-GY2C is more suitable. Use the chat window on this page to contact ZONESUN.
