Description
The ZONESUN ZS-WIM06 is a fully automatic trigger sprayer assembly machine designed for high-precision, high-efficiency production of sprayer pump heads. Equipped with vibratory bowl sorting, dip tube cutting and insertion, synchronized robotic pick-and-place, and a modular quick-changeover structure, the system automates the entire assembly process of components such as pistons, springs, beads, and sprayer bodies.
Integrated sensors and inspection modules detect assembly defects in real time, while the HMI interface allows operators to monitor production status and adjust parameters easily. The result is stable, accurate, and continuous assembly with minimal manual involvement.
Technical Specifications
- Model: ZS-WIM06
- Voltage: 220V
- Power: About 1.2 kW
- Application Type: Trigger sprayer pump head assembly
- Automation Level: Fully automatic
- Machine Dimensions (L×W×H): About 3200 × 2000 × 2200mm (varies by workstation layout)
Automatic Vibratory Bowl Feeding & Sorting
Automatically separates, sorts, and orients loose components with high-precision vibratory bowls, ensuring all parts enter the assembly stations in a consistent and correct position.
Automatic Dip Tube Cutting & Insertion
Automatically feeds, cuts, and inserts dip tubes to the preset length, ensuring precise and secure placement into the sprayer body without manual intervention.
Multi-Station Precision Synchronous Assembly
Coordinates multiple rotary stations with precision manipulators to achieve fully synchronized pick-and-place actions, greatly enhancing assembly speed and accuracy.
Modular Design & Quick Changeover
The modular structure allows for quick changeovers between different sprayer specifications or shapes by replacing simple tooling, minimizing production downtime.
Why Choose the ZS-WIM06?
- ✅ Fully Automated Assembly: Vibratory bowl feeding, dip tube cutting, robotic pick-and-place, and inspection — all in one continuous system
- ✅ Real-Time Defect Detection: Integrated sensors and inspection modules identify assembly errors instantly, reducing reject rates
- ✅ Precision Dip Tube Cutting & Insertion: Automatic cutting to preset length and secure insertion without manual handling
- ✅ Multi-Station Synchronous Operation: Rotary stations with precision manipulators maximize throughput and assembly accuracy
- ✅ Modular Quick-Changeover: Switch between sprayer specifications with simple tooling changes — minimal downtime
- ✅ HMI Interface: Intuitive touchscreen for real-time monitoring, parameter adjustment, and production management
- ✅ Minimal Manual Involvement: Reduces labor costs and human error across the entire assembly process
Ideal Applications
- Household Cleaning Products: Trigger sprayer heads for multi-surface cleaners, disinfectants, glass cleaners
- Personal Care & Cosmetics: Lotion pump heads, mist sprayers, hair care dispensers
- Agricultural & Garden: Pesticide sprayer pumps, fertilizer spray heads, garden spray bottles
- Industrial & Chemical: Industrial spray pump assembly for lubricants, solvents, and specialty chemicals
- Pharmaceutical: Nasal spray pumps, throat spray dispensers, topical spray applicators
