Cosmetic Cream Automatic Packaging Production Line Solution

Cosmetic Cream Automatic Packaging Production Line Solution

Efficient Automated Cream Packaging

In the modern cosmetics industry, moisturizing creams are among the most popular skincare products. Their creamy texture requires high standards for production environment, hygiene, and packaging precision. To meet market demand and improve efficiency, automated cream packaging production lines have become the preferred choice. ZONESUN ZS-FAL180V2 cream packaging line provides a complete, professional solution for producing high-quality creams.

Core Challenges in Cosmetic Cream Production

  1. High-Viscosity Filling Difficulty: Creams are prone to stringing and foaming, making manual filling inaccurate and inefficient.

  2. Strict Hygiene Requirements: Cosmetic production must comply with GMP and ISO22716 standards to prevent microbial contamination.

  3. Consistency and Aesthetic Packaging: Capping, labeling, and coding must be uniform for quality and brand image.

  4. Limited Production Capacity: Manual or semi-automatic production is slow and cannot meet fast-growing market demands.

Cosmetic Cream Packaging Line Overview

ZS-FAL180V2 is an automated production line designed for cream and paste products, integrating filling, capping, and labeling in one system.

1. Customized Bottle Handling System

The production line is equipped with front-end and rear-end bottle handling machines:

  • Front-end bottle handling: Aligns bottles neatly to ensure smooth filling and capping.

  • Rear-end collection: Collects bottles post-processing, reducing manual handling and maintaining continuous production.

This fully automated system minimizes human intervention, prevents errors, and ensures a stable production rhythm.

2. Filling Process Optimization

Moisturizing creams are soft and prone to stringing, making manual or semi-automatic filling challenging. The ZS-FAL180V2 uses a combination of feeding pump and servo piston pump:

  • Gentle filling with low shear force: Protects the cream structure, maintaining smooth texture.

  • High-precision quantitative filling: Accuracy up to ±1%, ensuring consistent volume in each container.

  • Customizable multiple filling heads: Allows simultaneous filling of multiple bottles to meet higher production demands.

3. Precise Inner Seal Placement

Premium cream bottles often include inner seals (positioned just under the bottle mouth) to prevent leakage and air exposure. The ZS-FAL180V2 features a dedicated inner seal placement device:

  • Precisely positions seals to ensure airtight packaging.

  • Effectively prevents leaks and air contact, enhancing product hygiene and shelf life.

4. Capping System

Equipped with a four-wheel automatic capping machine:

  • Soft rubber pads protect the caps from damage.

  • Adjustable torque ensures tight sealing for maximum leak prevention.

  • Fully automated operation improves production efficiency and consistency.

5. High-Precision Labeling

The line features sensor-guided labeling system:

  • Automatically adjusts label angle and position according to bottle type.

  • Ensures labels are straight, aligned, and aesthetically pleasing.

  • Optional integration with coding printers for batch number and production date, enabling full traceability.

6. Optional Inspection & Packaging Functions

For higher quality assurance, the line can be equipped with:

  • Automatic rejection of defective products: Ensures consistent product quality.

  • Cartoning and palletizing: Automates packing and stacking, reducing manual labor and improving warehouse efficiency.

  • Quality monitoring: Tracks filling volume, capping torque, and label placement in real time, ensuring compliance with GMP and ISO hygiene standards.

With this customized production solution, companies can achieve fully automated, high-precision, hygienic moisturizing cream production while reducing labor costs, improving efficiency, and maintaining consistent product quality.

Equipment Configuration

Equipment Function Specifications/Features
ZS-FAL180V2 Filling Machine Cream & Paste Filling 10–180 mL, ±1% accuracy
Automatic Capping Machine Bottle Sealing Adjustable torque, multi-cap compatible
Automatic Labeling Machine Labeling Round/flat bottles, optional coding
HMI Operation Control Touchscreen, real-time monitoring
Auxiliary Equipment Buffer tank, conveyor, CIP system Continuous production & hygiene compliance

Production Line Advantages

  • High Automation: Integrated filling, capping, and labeling reduces labor by 60%.

  • High Precision: ±1% filling error, consistent labeling and capping.

  • Hygienic & Safe: 316L stainless steel contact parts, CIP cleaning, GMP compliant.

  • High Compatibility: Supports multiple bottle sizes for future expansion.

  • Traceability: Batch number and production date coding for full traceability.

Suitable Applications

  • Moisturizing, anti-wrinkle, whitening creams

  • Hand cream, body lotion, hair mask

  • Ointments, gels, and high-viscosity products

  • OEM/ODM cosmetic production lines

Conclusion

With ZONESUN ZS-FAL180V2 cream packaging line, companies can achieve highly efficient, automated production, stable product quality, and compliance with GMP and ISO hygiene standards. Attractive packaging enhances brand image, making it a reliable solution for cosmetics manufacturers seeking to expand capacity and improve efficiency.