Paste Filling Machine Solutions for Viscous Products
Introduction to Viscous Paste Filling Machines
A viscous paste filling machine is specially designed for high-viscosity and semi-solid materials, accurately filling jars, bottles, tubes, or containers. Compared with ordinary liquid filling machines, it uses a piston pump / rotary lobe pump based system to ensure high precision while minimizing drips and waste.
Key features:
- Stainless steel contact parts, compliant with food and pharmaceutical hygiene standards
- Adjustable filling speed and volume
- Anti-drip design for efficiency and product consistency
- Integration with conveyor lines and automated packaging systems
2. Industries & Typical Applications
Zonesun paste filling machines are widely used for various industries and high-viscosity products:
Food & Sauces
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Honey, jam, sauces, chocolate paste
Cosmetics & Skincare
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Creams, lotions, gels, hand creams
Pharmaceutical & Healthcare
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Medical ointments, gels, high-viscosity liquids
Other Industries
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Household chemicals, adhesives, and industrial pastes
3. Machine Types & Features
3.1 Semi-Automatic Filling Machines
Ideal for small batches or laboratory/plant production. Flexible operation and low cost.
Features:
- Manual feeding or foot pedal operation
- Easy to set up and clean
- Adjustable filling volume and speed
3.2 Automatic Filling Machines
Designed for continuous production lines with high output and minimal labor. Can integrate with conveyors, cappers, and labeling machines.
Features:
- Continuous automatic filling
- High-frequency stable output
- Customizable for production capacity
4. Core Advantages
All Zonesun solutions offer:
- SUS304/316 stainless steel contact parts for durability and hygiene
- Adjustable filling speed and volume
- PLC/Digital control for easy operation
- Multiple nozzle options for different container shapes
- Modular design for easy maintenance
5. Customer Success Stories
Case 1 | Food Industry – Jam Production
Challenge: Accurate filling of high-viscosity jam
Solution: Fully automatic high-viscosity paste filling machine
Results: Production increased 3–4 times, material waste significantly reduced
Case 2 | Cosmetics Industry – Cream Filling
Challenge: Thick cream requires precise dosing
Solution: Semi-automatic filling machine with adjustable nozzle
Results: Filling accuracy ±1%, production stable
Case 3 | Pharmaceutical Industry – Medical Gel
Challenge: High-viscosity gel must be contamination-free
Solution: Automatic filling machine with cleaning and anti-drip system
Results: Compliant with strict quality standards, smooth production
6. Customer Testimonials
“Using Zonesun’s fully automatic paste filling machine, our production line efficiency improved significantly, especially for high-viscosity products.”
— Client A, Food Industry
“The semi-automatic machine is easy to operate and perfect for small-batch skincare production, reducing our error rate.”
—A Japan Client, Cosmetic Company Production Manager
“The high-viscosity filling machine’s anti-drip design saves cleaning time and increases efficiency.”
— A German Client, Pharmaceutical Production Manager
7. Machine Specification Comparison Table
| Machine Type | Typical Output | Filling Accuracy | Suitable Viscosity | Automation Level | Ideal Use |
|---|---|---|---|---|---|
| Semi-Automatic | 5–20 bottles/min | ±0.5–1% | Low–Medium | Manual | Small batch / lab production |
| Automatic | 20–70 bottles/min | ±0.5% | Medium–High | Fully Automatic | Continuous production line |
| Multi-Head / High Output | 30–100+ bottles/min | ±0.3–0.5% | High | Fully Integrated | Large-scale industrial line |
Note: Parameters such as speed, accuracy, and number of nozzles vary depending on model and configuration.
8. How to Choose the Right Machine
Consider the following when selecting a paste filling machine:
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Viscosity and properties of your product
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Required production capacity
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Container type and size
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Automation needs (conveyors, cappers, labeling integration)
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Available space and budget
Our technical team can provide customized recommendations based on your product and production line requirements.
9. FAQ
Q1: What types of containers can be filled?
A1: Bottles, jars, tubes, pails, and other shapes, depending on machine model and accessories.
Q2: Can the machine parameters be customized?
A2: Yes, machines can be configured according to viscosity, container size, and production line requirements.
Q3: How is filling accuracy ensured?
A3: Machines use precise piston or pump systems with digital controls for consistent and accurate filling.
10. Contact Us
For professional advice, quotations, or custom solutions:
📧 Email: sales6@zonesun.com
📞 Phone: +86 189 3431 0866
CTA: Contact us now to get a tailor-made viscous product paste filling solution!