Description

The ZONESUN ZS-FS009D is a fully automatic double-head prefilled syringe filling and sealing machine designed for two-component products such as A+B creams, toothpaste, hair dye, and cosmetic formulations. It combines servo piston filling with ultrasonic sealing to deliver high accuracy of ±1% and strong, clean seals on dual-chamber syringe packaging.

With a 30L × 2 dual hopper, production speed of 10–13 pcs/min, filling range of 10–120 ml / 25–250 ml (customizable), and sealing diameter of 25–50 mm, the ZS-FS009D is ideal for pharmaceutical, cosmetic, and medical device production requiring precise dual-chamber packaging with consistent fill accuracy and reliable ultrasonic sealing.

Technical Specifications

• Model: ZS-FS009D
• Power Supply: 110V / 220V, 50–60Hz, 2.6 kW
• Filling Range: 10–120 ml / 25–250 ml (customizable)
• Filling Pump: Servo Piston Pump
• Filling Accuracy: ±1%
• Working Speed: 10–13 pcs/min (depending on tube size)
• Sealing Height: 50–210 mm
• Sealing Diameter: 25–50 mm
• Ultrasonic Frequency: 20 kHz
• Hopper Size: 30L × 2
• Air Pressure: 0.6 MPa
• Machine Dimensions (L×W×H): 1830 × 1400 × 1780 mm
• Machine Weight: 530 kg

Tube Feeding Structure

Feeds and places tubes into fixing molds automatically via a gravity slide and pneumatic gates, supporting customized mechanical adjustments to fit various tube sizes.

Double Filling Heads

Enabling high-accuracy dual-head filling through servo motor control, with a customizable filling range for different production requirements.

Sealing Structure

Providing firm and precise ultrasonic sealing, with optional date coding through interchangeable letter molds.

Organized Electrical Components

Providing organized electrical integration for stable operation, easy troubleshooting, and long-term reliability.

Why Choose the ZS-FS009D?

✅ Dual-Head Simultaneous Filling — A+B Two-Component Precision: Two independent servo piston filling heads fill both chambers of dual-component syringes simultaneously with ±1% accuracy, ensuring precise A+B ratio consistency for two-component adhesives, creams, and cosmetic formulations

✅ Servo Piston Pump — ±1% Filling Accuracy: Servo motor-driven piston pump delivers precise, repeatable fill volumes with ±1% accuracy across the full 10–120 ml / 25–250 ml filling range, minimizing product waste and ensuring consistent dose compliance for pharmaceutical and cosmetic applications

✅ Ultrasonic Sealing — Strong, Clean, Reliable Closure: 20 kHz ultrasonic sealing system creates strong, hermetic seals on syringe tubes without heat damage to product or packaging, delivering clean, professional-grade closures for pharmaceutical, cosmetic, and medical device dual-chamber packaging

✅ Automatic Tube Feeding — Gravity Slide + Pneumatic Gates: Fully automated tube feeding via gravity slide and pneumatic gate mechanism eliminates manual tube loading, reducing labor requirements and maintaining consistent tube positioning for accurate filling and sealing alignment

✅ 30L × 2 Dual Hopper — Extended Production Runs: Large 30-liter dual hoppers for A and B components minimize refill frequency during production runs, maintaining continuous output and reducing downtime on demanding pharmaceutical and cosmetic filling lines

✅ Wide Tube Compatibility (25–50mm Diameter, 50–210mm Height): Adjustable sealing head and tube fixing molds accommodate syringe tubes from 25 to 50mm diameter and 50 to 210mm height, supporting a broad range of dual-chamber syringe formats and packaging sizes

✅ Optional Date Coding via Interchangeable Letter Molds: Integrated optional date coding system using interchangeable letter molds prints production dates and batch information directly on sealed tube ends during the sealing cycle, supporting GMP traceability requirements

Ideal Applications

A+B Two-Component Adhesive & Sealant Packaging: Dual-chamber syringe filling and sealing of two-component epoxy adhesives, silicone sealants, dental adhesives, and other A+B reactive systems requiring precise ratio filling and hermetic dual-chamber packaging

Cosmetic & Personal Care Dual-Component Products: Filling and sealing of A+B hair dye kits, two-component skin treatment serums, dual-formula cosmetic creams, and other two-component cosmetic products requiring separate chamber packaging until point of use

Toothpaste & Oral Care Tube Filling: High-accuracy servo piston filling and ultrasonic sealing of toothpaste, whitening gel, and other oral care products in dual-chamber or single-chamber syringe tube packaging for retail and professional dental markets

Pharmaceutical & Medical Device Packaging: GMP-compliant dual-chamber syringe filling for pharmaceutical two-component drug delivery systems, medical device prefilled syringes, and sterile product packaging requiring ±1% fill accuracy and reliable ultrasonic sealing

Industrial & Specialty Chemical Packaging: Dual-chamber syringe packaging of two-component industrial chemicals, specialty coatings, construction sealants, and other reactive chemical systems requiring precise A+B ratio filling in prefilled syringe format