ZONESUN ZS-JJ01S Automatic Cartridge Filling and Stoppering Machine
The ZONESUN ZS-JJ01S automatic cartridge filling and stoppering machine integrates automatic cartridge feeding, rotary positioning, peristaltic pump filling, vacuum-assisted rubber stoppering, and finished cartridge discharge into one continuous process.
Equipped with servo-driven filling, PLC touchscreen control, and a laminar flow hood, it supports filling volumes of 1–10 mL with a listed accuracy of ≤±3% and a production speed of 10–15 cartridges/min. The machine feeds cartridges vertically into the rotary turntable slots for filling and stopper insertion, while customizable handling components accommodate different cartridge sizes.
Technical Specifications
| Model | ZS-JJ01S |
|---|---|
| Production Capacity | 10–15 cartridges/min |
| Number of Filling Heads | 1 |
| Filling Accuracy | ≤±3% |
| Filling Drive | Servo Motor Drive |
| Filling Method | Peristaltic Pump |
| Filling Range | 1–10 mL |
| Applicable Bottle Height | Customizable |
| Applicable Bottle Diameter | Customizable |
| Machine Power | 3.1 kW, 9 A |
| Bottle Unscrambler | Hopper-Type Bottle Unscrambler |
| Power Supply | 110/220/380 V, 50/60 Hz |
| Air Pressure | 0.6–0.8 MPa |
| Machine Dimensions (L × W × H) | 1100 × 1050 × 2150 mm |
| Net Weight | 200 kg |
Applications
- Small-volume liquid filling into compatible cartridges within the specified 1–10 mL range.
- Cartridge assembly processes requiring coordinated filling and vacuum-assisted rubber stopper insertion.
- Projects requiring customized cartridge feeding and rotary positioning for the selected container and stopper format.
Liquid, tubing, cartridge, and stopper suitability should be confirmed using the actual materials and samples for the proposed application.
Machine Details
Touchscreen Control Panel
Allows operators to set filling and stoppering parameters, adjust operating settings, and monitor machine operation.
Precision Filling Head
Dispenses measured amounts of liquid into cartridges for accurate and consistent filling.
Automatic Cartridge Feeding System
Automatically feeds cartridges vertically into the slots of the rotary turntable, ensuring accurate positioning for subsequent filling and stoppering.
Vacuum-Assisted Stoppering Station
Uses vacuum assistance to insert rubber stoppers into cartridges for controlled and consistent stoppering.
Automatic Cartridge Feeding Hopper
Stores bulk cartridges and automatically organizes them for continuous feeding into the rotary indexing system.
Laminar Flow Hood
Provides controlled laminar airflow over the filling and stoppering area to help maintain a cleaner processing environment.
Finished Cartridge Discharge Chute
Automatically guides finished cartridges out of the machine for convenient collection and downstream handling.
Vacuum Pump System
Provides the vacuum required for the stoppering process, supporting stable and controlled rubber stopper insertion.
Key Features
- Integrated cartridge processing: Feeding, filling, stoppering, and discharge are coordinated in one machine.
- Servo-driven peristaltic pump filling: One filling head dispenses measured liquid volumes within the specified range.
- Automatic feeding and rotary positioning: A hopper organizes cartridges for vertical feeding into the turntable slots.
- Vacuum-assisted stoppering: The insertion station and vacuum pump support controlled rubber stopper placement.
- PLC touchscreen control: Operators can set filling and stoppering parameters and monitor operation.
- Laminar flow hood: Controlled airflow covers the filling and stoppering area.
- Finished cartridge discharge: A chute guides processed cartridges out for collection and downstream handling.
Operating Process
- Configure the machine for the confirmed cartridge and stopper format, then set filling and stoppering parameters on the touchscreen.
- The feeding hopper organizes cartridges for continuous transfer.
- The feeding system places cartridges vertically into rotary turntable slots.
- The servo-driven peristaltic pump dispenses the selected liquid volume through the filling head.
- The vacuum-assisted station inserts the rubber stoppers.
- Finished cartridges leave through the discharge chute for collection.
Selection and Configuration
Provide your target filling volume, liquid characteristics, cartridge height and diameter, stopper dimensions, and required output. Share cartridge and stopper samples or drawings to confirm the customized handling components. Confirm the selected 110V, 220V, or 380V configuration, 50/60 Hz supply requirements, 0.6–0.8 MPa air supply, and installation space. For applications with defined environmental or process requirements, discuss the airflow specifications and supporting documentation before ordering.
Frequently Asked Questions
What does the ZONESUN ZS-JJ01S do?
The ZS-JJ01S combines automatic cartridge feeding, rotary positioning, peristaltic pump liquid filling, vacuum-assisted rubber stoppering, and finished cartridge discharge in one machine.
What are the filling range and listed accuracy?
The specified filling range is 1–10 mL, with a listed filling accuracy of ≤±3%. Confirm performance using your liquid, tubing configuration, target volume, and cartridge samples.
What is the production speed?
The listed production capacity is 10–15 cartridges per minute. Confirm the achievable output for your filling volume, cartridge format, and stoppering requirements.
How are the rubber stoppers inserted?
The vacuum plug-in station uses vacuum assistance to insert rubber stoppers into the cartridges. A vacuum pump system provides the vacuum required for the stoppering process.
Can it accommodate different cartridge sizes?
Cartridge handling components can be customized for different heights and diameters. Provide cartridge and stopper samples or dimensioned drawings to confirm feeding, turntable positioning, filling, and stopper insertion compatibility.
What is the role of the laminar flow hood?
The hood provides controlled laminar airflow over the filling and stoppering area to help maintain a cleaner processing environment. The supplied specifications do not establish a cleanroom classification or validated aseptic production capability; confirm the required process and supporting documentation for your application.
Related Small-Container Equipment
For a separate powder-in-vial application, explore the ZONESUN ZS-AFC20F Automatic Powder Vial Filling Capping Machine | Monoblock. This is an alternative process for powder vials; container formats and equipment suitability should be assessed separately.
Discuss Your Cartridge Filling Project
Use the online chat on this page to share your liquid details, target fill volume, cartridge and stopper drawings, and required output. The ZONESUN team can help confirm the ZS-JJ01S configuration for your project.
