Servo Piston Filling
Suitable for lotions, creams, gels and other viscous formulations. Servo control supports repeatable volume adjustment and consistent dosing across continuous production.
COSMETIC FILLING & PACKAGING SOLUTIONS
Explore configurable filling and packaging solutions for face cream, body cream, moisturizer, lotion, gel, balm and other viscous cosmetic products. Systems are selected according to product viscosity, filling volume, container format, closure structure and required production capacity.
Configurations for cosmetic jars, airless bottles and soft tubes.
Servo piston and rotary lobe pump systems for different viscosities.
From standalone fillers to filling, capping and labeling lines.
Equipment configured around filling volume, output and packaging.
COSMETIC CREAM PACKAGING
Cosmetic creams vary significantly in viscosity, texture, formulation and packaging format. ZONESUN cosmetic cream filling machines can be configured for face cream, moisturizer, body cream, lotion, gel, balm, ointment and decorative multi-color cream. Equipment selection depends on product flow characteristics, filling volume, container design, closure type and required production capacity.
Suitable for lotions, creams, gels and other viscous formulations. Servo control supports repeatable volume adjustment and consistent dosing across continuous production.
Diving filling nozzles can dispense product from the bottom of the container upward, helping reduce splashing, trapped air and uneven surfaces in suitable cream applications.
Heated or agitated hoppers can be configured for products that need controlled temperature or continuous mixing to maintain stable consistency during filling.
Specialized synchronized filling systems are available for swirl, layered and multi-color cosmetic creams packaged in transparent jars or other display containers.
Integrated systems can perform filling, pump placement, cap application and tightening for compatible airless cosmetic containers.
Plastic, laminated and aluminum tubes require dedicated filling and sealing configurations selected according to tube material, diameter and sealing method.
CONTAINER FORMATS
Container shape and closure structure determine how containers are positioned, filled, capped, sealed and transferred between stations.
Wide-mouth glass, PET and acrylic jars for face cream, body cream, moisturizer and balm.
Packaging systems for airless pump bottles with compatible pistons, pumps and overcaps.
Filling and closure handling for lotions, emulsions, gels and other pump-dispensed products.
Filling and sealing solutions for hand cream, eye cream, sunscreen, gel and cosmetic paste.
INTEGRATED PRODUCTION
A complete line can be configured from container feeding through final packaging. The actual workflow depends on the container, cap and production requirements.
MACHINE SELECTION
Before configuring the equipment, provide product samples and complete packaging information whenever possible. This helps determine the filling system, nozzle design and required automation.
| Selection Factor | Information to Confirm | Why It Matters |
|---|---|---|
| Product Characteristics | Viscosity, density, temperature, particles, oil content and foaming tendency | Determines the pump, hopper, nozzle and material feeding configuration. |
| Filling Range | Minimum and maximum volume or weight for each product | Determines piston size, dosing range and required filling accuracy. |
| Container | Jar, bottle or tube dimensions, opening diameter and samples | Affects container handling, positioning and nozzle clearance. |
| Closure | Screw cap, inner plug, pump, overcap or tube sealing method | Determines whether cap feeding, pressing, tightening or sealing stations are required. |
| Production Capacity | Required containers per minute and working hours per shift | Determines the number of filling heads and overall automation level. |
| Changeover | Number of products, colors, container sizes and closure formats | Helps configure adjustable parts, interchangeable tooling and cleaning access. |
FREQUENTLY ASKED QUESTIONS