ZONESUN ZS-AFC39W Automatic Vial Rinsing, Filling and Capping Machine
The ZONESUN ZS-AFC39W automatic vial bottle rinsing, filling and capping machine integrates 10-head tracking vacuum air rinsing, 10-head peristaltic pump filling, automatic cap placement, and 8-head rotary capping into one continuous bottling process. It is designed for collagen drinks, liquid supplements, vitamin solutions, and other compatible small-volume liquid products, with a listed capacity of 7,000–8,000 bottles/hour.
Servo-controlled volumetric filling, magnetic torque capping, customized bottle guide starwheels, and PLC touchscreen control coordinate the process. The standard filling specification is 30 mL, with listed filling accuracy of ≤±1% and a capping qualification rate of ≥99.8%. Bottle handling sizes can be customized according to production requirements.
Technical Specifications
| Model | ZS-AFC39W |
|---|---|
| Total Power | 3 kW |
| Power Supply | 380 V, 50 Hz, 3-Phase 4-Wire |
| Production Capacity | 7,000–8,000 bottles/hour |
| Bottle Cleaning Method | Tracking Air Rinsing |
| Number of Bottle Cleaning Stations | 10 |
| Filling Volume | 30 mL (Single Specification) |
| Filling Temperature | 0–60°C |
| Number of Filling Stations | 10 |
| Filling Method | Peristaltic Pump, Tracking Filling, Volumetric Filling |
| Filling Accuracy | ≤±1% |
| Number of Capping Stations | 8 |
| Capping Qualification Rate | ≥99.8% |
| Clean Compressed Air Pressure | 0.25–0.35 MPa |
| Clean Compressed Air Consumption | 30 m³/h |
| Machine Dimensions (L × W × H) | 5200 × 1350 × 1800 mm |
Applications
- Collagen drink bottling: Integrated air cleaning, filling, and capping for compatible small-bottle formats.
- Liquid supplement packaging: Standard 30 mL filling with automatic cap placement and rotary tightening.
- Vitamin solutions and other compatible liquids: Peristaltic pump dosing with bottle and cap handling configured for the selected samples.
Confirm liquid compatibility, tubing selection, bottle dimensions, and cap design for your project. The listed filling temperature is 0–60°C.
Machine Details
Vacuum Air Cleaning System
Ten air vacuum cleaning heads remove dust and loose particles from inside bottles before filling, helping maintain a cleaner filling process.
10-Head Filling System
Ten filling heads use peristaltic pumps with replaceable tubing for precise liquid dosing, easy maintenance, and reduced product contact with pump components.
Bottle Guide Starwheel
The customized star wheel positions and transfers bottles between working stations, helping maintain stable bottle movement during high-speed production.
Magnetic Torque Capping System
Eight rotary three-jaw capping heads grip and tighten caps using magnetic torque control, ensuring consistent and stable capping at high production speeds.
Finished Bottle Collection Tray
Automatically collects capped bottles for convenient handling and transfer to downstream packaging processes.
Key Features
- 10-head tracking air rinsing: Vacuum air cleaning heads remove dust and loose particles from bottle interiors before filling.
- 10-head peristaltic pump filling: Replaceable tubing supports dosing, maintenance, and reduced product contact with pump components.
- Servo-controlled volumetric dosing: Supports the specified 30 mL filling process.
- Customized bottle guide starwheels: Position and transfer bottles between working stations.
- Automatic cap placement and 8-head capping: Rotary three-jaw heads tighten caps using magnetic torque control.
- PLC touchscreen operation: Provides centralized machine control.
- Finished bottle collection tray: Collects capped bottles for handling and transfer to subsequent packaging stages.
Operating Process
- Prepare the confirmed bottle, cap, tubing, and liquid configuration and set machine parameters using the PLC touchscreen.
- The bottle handling system positions bottles for the tracking air cleaning stage.
- Ten vacuum air cleaning heads remove dust and loose particles from bottle interiors.
- Ten peristaltic pump filling heads dispense the standard 30 mL volume.
- The automatic placement system supplies caps to the bottles.
- Eight rotary three-jaw capping heads tighten the caps using magnetic torque control.
- Capped bottles transfer to the finished bottle collection tray.
Selection and Configuration
Provide liquid characteristics, required filling temperature, bottle and cap samples or drawings, target output, and the required capping result. Confirm tubing suitability, customized starwheels, bottle transfer, and cap handling using the proposed materials. The listed filling volume is 30 mL as a single specification; request a separate assessment for any other volume. Check the 380V, 50 Hz, three-phase four-wire power supply, 3 kW total power, clean compressed air requirements, and 5200 × 1350 × 1800 mm installation dimensions. Agree on the conditions used to verify output, filling accuracy, and capping qualification rate.
Frequently Asked Questions
What processes does the ZONESUN ZS-AFC39W combine?
The machine integrates 10-head tracking vacuum air rinsing, 10-head peristaltic pump filling, automatic cap placement, and 8-head rotary capping for compatible small bottles.
Does the bottle cleaning stage use water?
The specified cleaning method is tracking air rinsing with vacuum air cleaning heads to remove dust and loose particles from bottle interiors. Water rinsing and bottle sterilization are not specified for this model.
What is the standard filling volume?
The listed filling volume is 30 mL as a single specification. Bottle handling sizes can be customized, but this does not establish a different filling volume range. Discuss any alternative volume with ZONESUN before ordering.
What are the listed capacity and filling accuracy?
The specified production capacity is 7,000–8,000 bottles/hour, with filling accuracy of ≤±1%. Confirm performance using your actual liquid, bottle, cap, and production requirements.
How does the capping system work?
The machine automatically places caps, then uses eight rotary three-jaw capping heads with magnetic torque control to tighten them. The listed capping qualification rate is ≥99.8%; confirm the test conditions and cap compatibility for your samples.
What utilities and bottle information are needed?
The listed utilities are 380V, 50 Hz, three-phase four-wire power, total power of 3 kW, and clean compressed air at 0.25–0.35 MPa with consumption of 30 m³/h. Provide bottle and cap samples or drawings to confirm the customized starwheels, filling setup, and capping components.
Related Packaging Equipment
- ZONESUN ZS-MSZH30L Automatic Top Load Cartoning Machine for Bottles and Food Granules — Explore bottle cartoning as a subsequent packaging stage. Bottle handling, carton loading, and capacity matching require project-specific confirmation.
- ZONESUN ZS-JJ01S Automatic Cartridge Peristaltic Pump Filling and Stoppering Machine — Compare a separate 1–10 mL cartridge filling and stoppering process for cartridge applications.
Discuss Your Small-Bottle Filling Project
Use the online chat on this page to share your liquid details, bottle and cap drawings, filling volume, and target production capacity. The ZONESUN team can help confirm the ZS-AFC39W bottle handling, filling, and capping configuration.
