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Description
The ZONESUN ZS-AFK180 is a fully automatic dual-head tracking vacuum capping machine designed for high-speed glass jar packaging lines. Operating at 55–60 bottles/min, it integrates cap sorting, cap placing, torque-controlled tracking capping, mechanical vacuum suction sealing, and vacuum inspection into one continuous system.
The machine creates a sealed vacuum chamber before tightening to achieve the preset vacuum level (−50 to −70 kPa), ensuring products meet strict vacuum packaging standards. Servo-driven tracking capping heads tighten caps precisely without damaging bottles or lids, guaranteeing consistent sealing quality at every cycle.
Technical Specifications
- Model: ZS-AFK180
- Bottle Material: Glass jar bottles
- Cap Diameter: Ø38–Ø80mm
- Bottle Diameter: Ø50–Ø80mm
- Bottle Height: 65–200mm
- Production Capacity: 55–60 bottles/min
- Capping Heads: 2 heads (follow-type tracking)
- Capping Torque: 5–25 kg·cm
- Power Supply: AC 380V, 50Hz
- Conveyor Power: 0.75 kW
- Total Power: ~5 kW (including cap sorter)
- Air Source: >0.5 MPa
- Air Consumption: 0.3 m³/min
- Vacuum Level: −50 to −70 kPa
- Conveyor Height: 800 ± 30mm
- Conveyor Speed: 0–15 m/min (frequency adjustable)
Key Features
- Smart Cap Placing & Dispensing: Precisely places caps onto bottle mouths as they move along the conveyor, enabling high-speed, zero-miss automatic pre-capping for smooth, continuous performance
- Automatic Cap Sorting & Orientation: Automatically sorts and orients caps from the hopper, ensuring each cap enters the feed track in the correct direction for jam-free operation
- Constant Torque Tracking Capping: Applies controlled torque while tracking bottle movement to tighten caps accurately without damage, ensuring consistent sealing quality
- Mechanical Vacuum Suction Sealing: Creates a sealed vacuum chamber before capping to evacuate air and achieve the preset vacuum level (−50 to −70 kPa)
- Vacuum Inspection: Monitors the vacuum level of each sealed bottle to verify proper air removal and ensure reliable packaging quality
- Servo-Controlled System: Servo motor drive delivers faster, more stable, and more precise capping performance
- Bottle Guiding Structure: Prevents bottles from falling during high-speed capping, ensuring smooth and safe operation
Why Choose the ZS-AFK180?
- ✅ 55–60 Bottles/Min: Dual-head tracking design for medium to large-scale production output
- ✅ Preset Vacuum Level: Mechanical vacuum chamber ensures every bottle reaches −50 to −70 kPa consistently
- ✅ Damage-Free Capping: Torque-controlled tracking protects both metal lug caps and glass jars
- ✅ All-in-One Continuous System: Cap sorting, placing, vacuum sealing, and inspection — minimal downtime, maximum throughput
- ✅ Servo Precision: Faster, more stable capping with servo motor control
- ✅ Line Integration Ready: Integrates seamlessly with filling, labeling, and packaging systems
- ✅ Wide Industry Compatibility: Suitable for food, daily chemical, and cosmetics industries
Ideal Applications
- Food & Condiments: Sauces, pickles, jams, honey, canned foods, chili paste, oyster sauce
- Dairy & Preserved Foods: Fermented products, preserved vegetables, spreads requiring vacuum sealing
- Daily Chemical: Creams, ointments, and other viscous products in glass jar packaging
- Cosmetics: Face creams, hair masks, body butters in glass jar containers
- Pharmaceutical: Topical preparations and specialty products requiring vacuum-sealed glass jars
