Description
The ZONESUN ZS-CPL2 is a fully automatic cartoning machine engineered for high-efficiency case packing of bottles, jars, and tins. Operating at 10–15 cases per minute, it uses a grab-type packing system with a mechanical suction gripper capable of handling 3 cases per cycle.
The system integrates carton erecting, container sorting, precise conveying, and automated loading to streamline end-of-line packaging. With stable performance, reduced labor requirements, and compatibility with various container types, it is ideal for medium- to large-scale production lines.
PARAMETER
- Model: ZS-CPL2
- Packing Method: Grab-type case packing
- Power Supply: 3-phase 380 V, 50 Hz
- Power Consumption: 5 kW
- Air Pressure: 0.6 MPa
- Air Consumption: 450 NL/min
- Packing Speed: 10–15 cases/min
- Frame Material: Carbon steel frame with powder-coated surface
- Gripper Type: Mechanical gripper (3 cases per grab)
KEY FEATURES & BENEFITS
- High-Speed Output — Packs 10–15 cases per minute, significantly boosting throughput and reducing bottlenecks on your production line.
- 3-Case-Per-Cycle Gripper — Mechanical suction gripper handles 3 cases simultaneously, maximizing efficiency and minimizing cycle time.
- Integrated End-of-Line Solution — Combines carton erecting, container sorting, conveying, and automated loading in one system, eliminating the need for multiple standalone machines.
- Versatile Container Compatibility — Handles bottles, jars, and tins of various sizes, offering flexibility across product lines without major changeovers.
- Reduced Labor Dependency — Fully automated operation lowers manpower requirements, cutting labor costs and minimizing human error.
- Stable & Reliable Performance — Robust carbon steel frame with powder-coated surface ensures long-term durability in demanding industrial environments.
- Safe & Intelligent Control — PLC-based control panel centralizes all machine operations for safe, consistent, and easy-to-monitor cartoning.
CONTROL PANEL
Centralizes machine control, enabling parameter setting, operation commands and status monitoring for safe, efficient cartoning.
SUCTION GRIPPER
Uses vacuum suction to pick up and place products with stable gripping and accurate positioning. Applicable to various bottles, jars, and tins.
CARTON EXPANDER
Opens and expands flat cartons into a box shape, ensuring they are fully formed and ready for product loading.
CARTON CONVEYOR
Smoothly transports cartons along the packing line, ensuring stable conveying and accurate alignment for subsequent forming, loading and sealing steps.
SORTING CONVEYOR
Separates, aligns and conveys bottles in an orderly single-lane flow, ensuring stable feeding and accurate positioning before they enter the cartoning section.
SORTING CONVEYOR
Separates, aligns and conveys bottles in an orderly single-lane flow, ensuring stable feeding and accurate positioning before they enter the cartoning section.
PRODUCT APPLICATIONS
The ZONESUN ZS-CPL2 is widely used across industries that require reliable, high-speed end-of-line case packing:
- Food & Beverage — Bottled sauces, cooking oils, beverages, condiments, and canned goods
- Pharmaceuticals & Healthcare — Medicine bottles, supplement jars, and healthcare product containers
- Personal Care & Cosmetics — Shampoo bottles, lotion jars, cream tins, and beauty product packaging
- Chemical & Industrial Products — Lubricant tins, paint cans, and chemical containers requiring robust case packing
- Household Products — Cleaning product bottles, aerosol tins, and multi-pack consumer goods
- Agricultural Products — Pesticide bottles, fertilizer containers, and agrochemical packaging lines
