Description
The ZONESUN ZS-FS25U is a fully automatic plastic ampoule blow-fill-seal (BFS) machine that integrates film unwinding, preheating, vacuum suction forming, high-precision liquid filling, and heat sealing in one continuous automated process. With 2 filling nozzles and a capacity of 10–25 cycles/min, it produces single-dose plastic ampoules with consistent accuracy and sterile integrity.
The GMP-compliant design with stainless steel product-contact parts, PLC touchscreen control, and optional batch code printing makes the ZS-FS25U the ideal solution for pharmaceutical, cosmetic, and veterinary manufacturers requiring reliable, high-output single-dose ampoule packaging for oral liquids, eye drops, serums, and other small-volume liquid products.
Technical Specifications
| Machine Model | ZS-FS25U |
| Max Forming Depth | 12 mm |
| Cutting Frequency | 10–25 times/min |
| Filling Nozzles | 2 nozzles |
| Filling Volume | 1–20 ml/piece |
| Packaging Materials | PVC/PE, PET/PE (0.2–0.4 mm thickness × 240 mm width) |
| Total Power | 5 kW |
| Voltage | 3-Phase 220V / 50Hz (or 380V) |
| Machine Dimensions (L×W×H) | 1700 × 800 × 1500 mm |
| Machine Weight | 650 kg |
Why Choose the ZS-FS25U?
✅ Fully Integrated BFS Process — One Machine: Film unwinding → preheating → vacuum forming → liquid filling → heat sealing → cutting all completed in a single continuous automated cycle — eliminating manual handling and dramatically reducing contamination risk in sterile ampoule production
✅ High-Precision 1–20 ml Filling: Precision peristaltic or piston pump filling delivers accurate, repeatable fill volumes from 1 ml to 20 ml per ampoule with minimal variation — meeting the stringent dosing accuracy requirements of pharmaceutical and cosmetic single-dose packaging
✅ 10–25 Cycles/Min High-Speed Output: Dual-nozzle simultaneous filling at 10–25 cycles per minute supports high-volume commercial production of single-dose ampoules for pharmaceutical, cosmetic, and veterinary product lines
✅ Vacuum Suction Blow Molding — Consistent Ampoule Shape: High-efficiency vacuum and mold system forms uniform strip-shaped ampoules with consistent wall thickness and cavity dimensions, ensuring reliable sealing integrity and professional product appearance
✅ Constant-Temperature Heat Sealing with Batch Code Printing: Pharmaceutical-grade airtight heat sealing with optional lot number and batch code printing on every strip — meeting GMP traceability requirements for pharmaceutical and regulated product manufacturing
✅ GMP-Compliant Stainless Steel Design: All product-contact surfaces are stainless steel, meeting pharmaceutical GMP manufacturing standards for sterile liquid filling and single-dose ampoule packaging in regulated production environments
✅ PLC Touchscreen with Fault Diagnostics: Intelligent PLC control system with intuitive touchscreen manages the entire production loop, provides real-time monitoring, and delivers automated fault detection and diagnostics to minimize downtime
Ideal Applications
Pharmaceutical Oral Liquids: Single-dose ampoule packaging of oral liquid medicines, syrups, herbal extracts, and nutritional supplements requiring sterile, tamper-evident single-use packaging
Ophthalmic Products: Sterile single-dose eye drop ampoules, ophthalmic solutions, and contact lens care products requiring precise fill volumes and airtight sealing for pharmaceutical compliance
Cosmetic & Personal Care: Single-dose serum ampoules, essence capsules, facial treatment liquids, and cosmetic active ingredient packaging for premium skincare and beauty product lines
Veterinary Medicines: Single-dose oral liquid packaging for veterinary pharmaceuticals, animal health supplements, and veterinary treatment products requiring accurate dosing and hygienic packaging
Healthcare & Nutraceuticals: Single-dose packaging of vitamins, probiotics, collagen drinks, and other liquid nutraceutical products in convenient, tamper-evident plastic ampoule format
