DESCRIPTION
This fully automatic capping machine is ideal for the seasoning, food, daily chemical, and cosmetics industries. It integrates automatic cap feeding, bottle clamping, conveying, and screw capping, significantly improving production efficiency and consistency.
Designed to handle bottles of various shapes, sizes, and cap types, it offers excellent versatility. The servo-driven system enables precise torque control, while the pneumatic cap-transfer mechanism ensures stable and reliable capping performance.
PARAMETER
- Machine Model：ZS-SVXG01
- Machine Voltage：110 / 220V, 50–60Hz, 1.5KW
- Suitable Bottle Size：φ20–150 mm, H = 20–220 mm
- Suitable Cap Size：Customizable
- Working Capacity：2100–2300 BPH
- Conveyor Size：2000 × 114 mm (L × W), Working Height: 850 mm
- Machine Casing Material：SUS304 Stainless Steel
- Air Consumption：0.4–0.6 MPa
- Machine Size：Approx. 2280 × 2050 × 2250 mm
- Machine Weight：Approx. 260 kg
- Package Size：Approx. 2290 × 1340 × 1420 mm (Cap Elevator) + 1150 × 1050 × 1200 mm (Capping Machine)
- Package Weight：Approx. 270 kg (Cap Elevator) + 314 kg (Capping Machine)
CONTROL PANEL
The HMI supports recipe storage and recall, allowing operators to switch between bottle and cap specifications without repeated parameter adjustments.
SERVO CAPPING
Two servo-driven capping stations provide precise torque control and stable sealing performance at speeds of up to 2,100–2,300 bottles per hour.
CAP GRIPPER
The pneumatic cap placement mechanism provides smooth and reliable handling while reducing changeover time during multi-SKU production.
CAP ELEVATOR
Continuously supplies caps to the machine, supporting stable operation and reducing manual intervention during production.
CAP HANDLING
Replaceable change parts accommodate different cap sizes, providing greater production flexibility.
ELECTRICAL CONTROL
Uses an organized electrical layout and supports future upgrades according to specific production requirements.
APPLICATION
The ZS-SVXG01 is engineered for high-volume, continuous production lines that demand fully automated, consistent screw capping across a wide range of bottle and cap formats. It is widely deployed in:
- Food & Condiment: Sauce bottles, jam jars, honey containers, cooking oil bottles, seasoning jars — handling round and irregular containers from φ20 mm to φ150 mm with airtight, tamper-evident seals.
- Daily Chemical & Household: Detergent bottles, disinfectant containers, fabric softener bottles — maintaining consistent torque at 2100–2300 BPH to keep pace with high-speed filling lines.
- Cosmetics & Personal Care: Shampoo bottles, lotion jars, cream containers, serum bottles — servo torque control prevents cap damage on premium packaging while ensuring leak-proof closure.
- Pharmaceutical & Nutraceutical: Supplement bottles, oral liquid containers, vitamin jars — SUS304 stainless steel construction meets hygiene requirements for regulated production environments.
- Chemical & Industrial: Lubricant bottles, reagent containers, cleaning product bottles — pneumatic cap-transfer and automatic cap sorting handle diverse cap types reliably without manual intervention.
With a bottle diameter range of φ20–150 mm, bottle height up to 220 mm, and customizable cap tooling, the ZS-SVXG01 integrates seamlessly into existing conveyor-based packaging lines with minimal changeover time.
KEY FEATURES
- Fully Integrated Automatic Line (Cap Feeding to Sealing): Combines automatic cap elevator sorting, pneumatic cap transfer, bottle conveying, clamping, and servo screw capping in one continuous system — eliminating manual handling at every stage.
- High-Speed Output: 2100–2300 BPH: Consistent throughput at production-line speeds makes the ZS-SVXG01 suitable for medium-to-large scale operations without sacrificing capping accuracy.
- Servo-Driven Precision Torque Control: Programmable torque settings ensure every cap is tightened to exact specification — preventing over-tightening, under-tightening, and cap thread damage across all bottle formats.
- Wide Bottle & Cap Compatibility (φ20–150 mm, H 20–220 mm): Adjustable clamping and customizable cap tooling accommodate round bottles, jars, and irregular containers across food, cosmetic, chemical, and pharma applications.
- SUS304 Stainless Steel Construction: Food-grade and corrosion-resistant casing meets GMP hygiene standards, supporting wash-down cleaning and long-term operation in demanding production environments.
WHY CHOOSE THE ZS-SVXG01
- ✅ Eliminate Manual Capping Labor Entirely: Fully automated cap feeding, sorting, and sealing replaces multiple operators per shift — reducing labor costs and removing human error from the capping process.
- ✅ Protect Product Integrity at Scale: Servo torque control guarantees consistent seal quality on every bottle at 2100–2300 BPH — minimizing leakage, contamination risk, and costly product returns.
- ✅ One Machine, Multiple Product Lines: Broad bottle and cap compatibility with quick-change tooling means the ZS-SVXG01 adapts to new SKUs and packaging formats without replacing equipment.
- ✅ Seamless Integration into Existing Lines: Standard conveyor height (850 mm working height, 2000 mm conveyor length) and compact footprint allow direct integration with upstream filling and downstream labeling equipment.
- ✅ Low Total Cost of Ownership: SUS304 construction, robust servo drive, and pneumatic components designed for continuous duty minimize maintenance frequency and extend machine service life — delivering strong ROI on high-volume lines.
