ZONESUN ZS-UWB8 Automatic Ultrasonic Bottle Washing Machine for 3ml-10ml Vials Water & Air Cleaning System

Description

The ZONESUN ZS-UWB8 is an automatic ultrasonic bottle washing machine designed for thorough cleaning of small vials. It combines bottle unscrambling, ultrasonic cleaning, high-pressure water & air flushing, and automatic collection in one continuous system.

With a production capacity of 30–50 bottles per minute per lane and dual-lane configuration (3ml and 10ml lanes), it ensures high cleanliness and efficiency for pharmaceutical and cosmetic production lines requiring precise, contamination-free vial preparation.

Technical Specifications

• Model: ZS-UWB8
• Voltage: 110V, 60Hz (single-phase)
• Production Capacity: 30–50 bottles/min/lane
• Applicable Bottle Range: 3ml–10ml vials (Cillin bottles)
• Dual Lanes: 3ml lane and 10ml lane
• Breakage Rate: ≤ 1%
• Deionized Water Pressure: 0.3 MPa
• Air Pressure: 0.25 MPa
• Ultrasonic Power: 1.5 kW (220V AC)
• Machine Weight: 400 kg
• Machine Dimensions (L×W×H): 2180 × 750 × 1880mm

CONTROL PANEL

Integrates physical start, stop, and emergency indicators to manage core pneumatic and motor actions during the washing process in real time.

UNSCRAMBLER TURNTABLE

Aligns disordered incoming bottles on the rotary turntable in real time to smoothly guide them into the washing track in an orderly sequence.

ULTRASONIC CLEANING

Utilizes ultrasonic transducers to generate high-frequency micro-bubbles, stripping dirt, oil, and particulates off bottle surfaces in real time.

AIR FLUSHING

Inserts dedicated nozzles into bottles to flush walls alternately with high-pressure water and air in real time, while utilizing an enclosure to prevent water splash.

COLLECTION AREA

Collects washed bottles in real time and utilizes a built-in filter mesh to drain excess water rapidly for faster drying.

Why Choose the ZS-UWB8?

• ✅ 4-Stage Cleaning Process: Bottle unscrambling → ultrasonic cleaning → high-pressure water & air flushing → automatic collection — all in one continuous system
• ✅ Ultrasonic Deep Cleaning: 1.5 kW ultrasonic system removes particles, residues, and contaminants from inside vials that water alone cannot reach
• ✅ Dual-Lane Configuration: Simultaneous 3ml and 10ml lane processing for maximum production flexibility
• ✅ 30–50 Bottles/Min/Lane: High-throughput output suitable for pharmaceutical and cosmetic filling line integration
• ✅ ≤1% Breakage Rate: Gentle handling mechanism minimizes vial breakage and product loss
• ✅ Deionized Water & Air Flushing: High-pressure DI water and air rinse ensure contamination-free vial surfaces before filling
• ✅ Automatic Collection: Cleaned vials are automatically collected and transferred to the next production stage

Ideal Applications

• Pharmaceutical Manufacturing: Pre-fill cleaning of injection vials, antibiotic bottles (Cillin bottles), and liquid medicine containers
• Cosmetics & Personal Care: Cleaning small serum vials, ampoule-style bottles, and essence containers before filling
• Biotechnology & Laboratory: Reagent vials, sample containers, and diagnostic bottles requiring high-purity cleaning
• Veterinary & Agricultural: Small vial cleaning for veterinary injections and agricultural liquid preparations
• Food & Nutraceutical: Cleaning small glass vials for health supplements, oral liquids, and functional beverages

About ZONESUN

ZONESUN specializes in providing fully customized OEM & ODM packaging machinery solutions tailored to your specific production requirements. From vial size and lane configuration to cleaning intensity and line integration, we work closely with each client to design and manufacture machines that fit your exact needs. Contact us to discuss your custom project.