Description
The ZONESUN ZS-AFC28 Automatic Liquid Filling and Capping Monoblock combines three-stage peristaltic filling, automatic cap feeding and screw capping in one integrated system. A star wheel indexes bottles through each station, supporting a coordinated packaging process for compatible small-volume liquid products.
Designed for a 10–100ml filling range, with customization available, the machine uses three peristaltic pumps to dispense liquid in stages before cap placement and tightening. Bottle and cap tooling can be matched to your packaging. The stated production speed is about 35 bottles/min, depending on bottle size and material; confirm performance using your actual liquid, fill volume and closures.
Technical Parameters
| Model | ZS-AFC28 |
|---|---|
| Voltage | 220V/110V 50–60Hz |
| Power | About 3kW |
| Production Speed | About 35 bottles/min (varies by bottle size and material) |
| Filling Range | 10–100ml (Customizable) |
| Filling Pump | Peristaltic Pump ×3 |
| Max Flow Rate | 6L/min (based on water) |
| Suitable Bottle Size | Customizable |
| Bottle Cap Size | Customizable |
| Air Pressure | 0.5–0.7MPa |
| Machine Size | Approx. 2050×1800×1500mm |
| Package Size | Filling Machine: Approx. 2080×1000×1960mm Vibratory Bowl: Approx. 1020×610×580mm |
| Gross Weight | Filling Machine: Approx. 725kg Vibratory Bowl: Approx. 78kg |
Performance note: The water-based pump flow rate is not the finished bottle output. Production speed depends on the liquid, filling volume, bottle dimensions and cap configuration.
Bottle Transfer Star Wheel
The star wheel positions bottles and moves them through the monoblock system.
Three-Stage Peristaltic Filling
Three peristaltic pumps dispense liquid in stages as bottles move through the filling stations. The required fill amount is distributed across the stages according to the machine setup.
Automatic Cap Feeding
The cap-feeding mechanism supplies closures to the capping station. A vibratory bowl organizes the caps, while the vacuum-assisted gripping system supports cap pickup and placement.
Automatic Capping
The capping heads tighten caps consistently after filling. The three-jaw gripper holds the closure during tightening; confirm the tooling and settings for your cap design.
Before Ordering
- Provide your liquid type, viscosity and target fill volume.
- Share bottle dimensions, neck details, cap dimensions and sample packaging.
- Confirm the required output and available compressed-air supply.
- Specify 110V or 220V and the required frequency.
- Confirm the bottle star wheel, cap-feeding bowl and capping tooling against your samples.
Installation & Commissioning Video
To help you get started smoothly, we provide a detailed video guide for the installation and testing of our machine.
If you have any questions during setup or operation, our technical support team is ready to assist you.
We’re here to ensure you feel confident using your machine and get the best performance from it.
Thank you for choosing ZONESUN — we’re with you every step of the way.
Why Choose the ZS-AFC28?
- Integrated workflow: Filling, cap feeding and cap tightening are coordinated in one monoblock.
- Staged liquid dispensing: Three peristaltic pumps divide filling across successive stations.
- Indexed bottle handling: The star wheel positions bottles through the packaging process.
- Packaging-matched tooling: Bottle and cap configurations can be customized to your samples.
Ideal Applications
Designed for compatible essential oils, cosmetic serums and similar small-volume liquid products in bottles with suitable screw closures. Confirm liquid and tubing compatibility, bottle geometry and cap handling through sample evaluation before production.
Send us your liquid details, fill volume, bottle and cap samples, and required output to evaluate the appropriate machine configuration.
