ZONESUN ZS-LPH200 Automatic Bottle Flipping and Unscrambling Machine with Elevator
The ZONESUN ZS-LPH200 integrates bulk bottle feeding, bottle lifting, rotary sorting, and automatic bottle orientation into one coordinated process. Bottles are arranged with their openings facing upward before transfer to the downstream conveyor for filling and capping.
The listed processing capacity is at least 160 bottles/min. The elevator supplies bottles continuously, while the rotary system organizes randomly placed bottles. Automatic replenishment when bottles are insufficient and automatic shutdown during bottle accumulation support coordinated operation.
ZS-SLJ5 Elevator Specifications
| Model | ZS-SLJ5 Elevator |
|---|---|
| Power Supply | 220 V, 50 Hz |
| Suitable Bottle Type | 60 mL Bottle (Φ20.8 × 110.4 mm) |
| Machine Dimensions (L × W × H) | 2035 × 1339.51 × 717 mm |
ZS-LPH200 Bottle Unscrambler Specifications
| Model | ZS-LPH200 Bottle Unscrambler |
|---|---|
| Power Supply | 380 V |
| Power | 1 kW |
| Bowl Diameter | Φ1000 mm |
| Bowl Rotation Speed | 0–9 rpm |
| Production Capacity | ≥ 160 bottles/min |
| Applicable Bottle Size | 25 mL Plastic Bottles |
| Machine Dimensions (L × W × H) | 1850 × 1450 × 2000 mm |
Applications
- Bulk empty-bottle feeding and orientation before filling and capping.
- Production lines requiring bottles to discharge opening-up onto a conveyor.
- Compatible plastic bottle projects with handling confirmed using actual samples.
Machine Images and Details
Control Panel
Provides intuitive machine operation and allows operators to adjust operating parameters and monitor the bottle unscrambling process.
Bottle Hopper
Stores bulk bottles and supplies them to the elevator system, supporting continuous bottle feeding and reducing manual handling.
Bottle Elevator
Lifts bottles from the hopper to the unscrambling system, ensuring a steady supply of bottles for continuous operation.
Bottle Feeding & Sorting Rotary Plate
Rotates to distribute bottles evenly and guide them toward the sorting mechanism, supporting smooth and orderly bottle feeding.
Automatic Bottle Unscrambling & Orientation System
Automatically sorts and orients bottles with their openings facing upward, then transfers them in an orderly sequence to the conveyor for downstream filling and capping.
Electrical Control Cabinet
Integrates the machine’s electrical components and control system to coordinate operation and support stable, automated bottle handling.
Key Features
- Bulk bottle hopper and elevator for continuous supply.
- Rotary feeding and sorting to organize bottles.
- Automatic opening-up bottle orientation.
- Replenishment and accumulation controls.
- Control panel for parameter adjustment and process monitoring.
Operating Process
- Load compatible empty bottles into the hopper.
- The elevator lifts bottles to the sorting system.
- The rotary plate distributes bottles toward the orientation mechanism.
- The system arranges bottles with openings upward.
- Bottles transfer to the downstream conveyor; supply controls respond to shortage or accumulation.
Selection and Configuration
Provide bottle samples, overall dimensions, material, target speed, and downstream conveyor requirements. Confirm the bottle format shared by the elevator and unscrambler, electrical supplies for both units, installation dimensions, and filling-line capacity matching before ordering.
Frequently Asked Questions
What does the ZS-LPH200 system do?
It combines bulk bottle feeding, lifting, rotary sorting, and orientation, delivering bottles with their openings facing upward to a downstream conveyor.
Does it fill or cap bottles?
This system handles bottle feeding and orientation. Filling and capping are downstream processes requiring separate equipment.
What capacity is listed?
The bottle unscrambler specification states ≥ 160 bottles/min. Confirm achievable output using your actual bottles and downstream line conditions.
Which bottles are suitable?
The elevator specification lists a 60 mL Bottle (Φ20.8 × 110.4 mm), while the unscrambler specification lists 25 mL Plastic Bottles. Confirm the matched bottle format for the complete system using samples.
How is bottle supply controlled?
The description specifies automatic replenishment when bottles are insufficient and automatic shutdown when bottle accumulation occurs.
What should I confirm before ordering?
Provide bottle samples, dimensions, material, target output, and downstream conveyor details. Confirm the elevator and unscrambler configuration, electrical supplies, installation layout, and transfer interfaces.
Related Filling Equipment
Confirm bottle compatibility, transfer interfaces, and capacity matching for any proposed integration.
Discuss Your Bottle Handling Project
Use the online chat on this page to share bottle photos, drawings, target output, and line layout. The ZONESUN team can help confirm the bottle feeding and orientation configuration.
