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Description
The ZONESUN ZS-PRT200 is a high-efficiency plate-type pasteurizer and UHT sterilizer designed for continuous heat treatment and cooling of liquid and semi-liquid products such as fruit pulps, sauces, milk, juice, tomato paste, and cream. It utilizes advanced plate heat exchange technology for rapid heating, precise temperature holding, and instant cooling while maximizing energy efficiency.
Available in capacities from 1,000 L/H to 5,000 L/H, the system features full sanitary stainless steel construction, CIP cleaning capability, and skid-mounted integration for easy installation. It is ideal for extending shelf life while preserving flavor, color, and nutrients in food and beverage production.
Technical Specifications
| Parameter | 1000 L/H | 2000 L/H | 3000 L/H | 5000 L/H |
|---|---|---|---|---|
| Production Capacity | 1,000 L/H | 2,000 L/H | 3,000 L/H | 5,000 L/H |
| Total Power | 4.5 kW | 4.5 kW | 4.5 kW | 7 kW |
| Steam Pressure | 0.3–0.4 MPa | 0.3–0.4 MPa | 0.3–0.4 MPa | 0.4–0.5 MPa |
| Compressed Air | 0.4 MPa | 0.4 MPa | 0.4 MPa | 0.4 MPa |
| Steam Consumption | 200–250 kg/h | 200–250 kg/h | 200–250 kg/h | 650–700 kg/h |
| Cooling Water Flow | 1 T/h | 3–4 T/h | 5–6 T/h | 6–7 T/h |
| Holding Time | 5s / 15s / 30s | 5s / 15s / 30s | 5s / 15s / 30s | 5s / 15s / 30s |
SANITARY STAINLESS STEEL
Constructed from polished sanitary-grade stainless steel (SUS304/316L) across all pipes, valves, and pumps to completely eliminate product contamination risks.
PLATE PASTEURIZATION
Integrates energy-saving preheating, rapid thermal processing, and instant ice-water cooling to maximize shelf life, retain fresh flavor, and boost thermal efficiency.
CONTROL & FEEDING SIDE
Integrates intelligent electrical control, precision balanced feeding, and pre-purification systems to ensure automated temperature monitoring and stable processing.
PRESSURE CONTROL
Utilizes pneumatic regulation valves and pressure transmitters to adjust steam or cooling water flow, maintaining stable internal pressure and temperature despite fluctuations.
SKID-MOUNTED INTEGRATION
Perfectly integrates the heat exchanger, balance tank, control cabinet, and piping on a single stainless steel base to minimize floor space and enable quick plug-and-play installation.
Why Choose the ZS-PRT200?
- ✅ Plate Heat Exchange Technology: Rapid heating and instant cooling with high thermal efficiency — significantly reduces energy consumption vs. tubular systems
- ✅ 1,000–5,000 L/H Scalable Capacity: Four capacity configurations to match small-batch artisan production through large-scale industrial processing lines
- ✅ Precise Temperature Holding: Selectable holding times of 5s / 15s / 30s for flexible pasteurization and UHT sterilization protocols
- ✅ CIP Cleaning Capability: Built-in Clean-In-Place system enables fast, thorough sanitation without disassembly — minimizes downtime between production runs
- ✅ Full Sanitary Stainless Steel Construction: All product-contact surfaces meet food-grade hygiene standards for dairy, beverage, and pharmaceutical applications
- ✅ Skid-Mounted Integration: Pre-assembled on a single skid for fast installation, easy relocation, and minimal on-site engineering work
- ✅ Shelf Life Extension: Effective pathogen elimination preserves flavor, color, and nutrients while significantly extending product shelf life
Ideal Applications
- Dairy Processing: Milk pasteurization, cream sterilization, whey processing, yogurt base heat treatment
- Juice & Beverage: Fruit juice pasteurization, NFC juice sterilization, plant-based milk, functional beverages
- Sauce & Condiment: Tomato paste, fruit pulp, chili sauce, soy sauce, vinegar, salad dressing sterilization
- Food & Nutraceutical: Liquid egg, broth, soup base, health supplement liquids, probiotic beverages
- Pharmaceutical & Cosmetic: Liquid medicine sterilization, cosmetic emulsion heat treatment, oral liquid processing
