ZONESUN ZS-MCS4 Dual-Color Spiral Pattern Piston Filling Machine For Face Cream, Body Lotion

Description

The ZONESUN ZS-MCS4 is a dual-color spiral pattern filling machine designed for creating decorative filling effects. Equipped with dual piston filling systems, separate material hoppers, and rotatable product holders, it enables controlled two-color dispensing for consistent and visually distinctive patterns. 

Different filling configurations can be used to create spiral, swirl, or ball-shaped decorative effects according to product requirements. It is suitable for filling face cream, body lotion, lip gloss, cosmetic gel, cream, paste, and other viscous products, making it ideal for cosmetic and personal care products requiring dual-color or decorative pattern filling. Customized product holders can be made for different container sizes and shapes.

Parameter

• Machine Model: ZS-MCS4
• Power Supply: 220 V / 50 Hz
• Total Power: 1.8 kW
• Filling Motors: 2
• Capping Motors: 3
• Lifting Motor: 1
• Production Capacity: 3–4 Molds/min
• Capacity Note: One Out of Two; Depending on Material Formulation
• Main Hopper Capacity: 20 L
• Machine Dimensions (L × W × H): 950 × 750 × 1500 mm
• Packing Dimensions (L × W × H): 1040 × 920 × 1690 mm
• Net Weight: 230 kg
• Gross Weight: 270 kg
• Filling System: Piston Pump Filling
• Filling Applications: Dual-Color Spiral / Pattern Filling + Ball-Decorating Filling

Key Features

• Dual-Color Pattern Filling System: Dispenses two product materials to create distinctive dual-color spiral, layered, and decorative filling effects.
• Ball-Decorating Filling Configuration: Supports a separate ball-decorating application for products requiring decorative particle or ball-shaped product presentation.
• Rotatable Product Holder: Rotates during filling so that controlled material dispensing forms consistent spiral and patterned effects.
• Piston Pump Filling System: Provides controlled material dispensing for stable filling of compatible viscous products.
• Separate Material Hoppers: Stainless steel hoppers independently store product materials before supplying them to the filling system.
• Centralized Control Panel: Provides centralized adjustment of filling parameters, operating settings, and machine functions.
• Interchangeable Application Molds: Different molds/holders are used for dual-color spiral filling and ball-decorating filling and are replaced according to the required application.
• Integrated Electrical Cabinet: Houses and organizes the machine's electrical control components for centralized machine operation.

Benefits

• Two Decorative Filling Applications — Supports both dual-color spiral/pattern filling and ball-decorating filling, expanding product presentation possibilities.
• Distinctive Product Appearance — Creates spiral, layered, two-color, and other decorative filling effects that improve visual product differentiation.
• Dual-Material Filling — Separate supply channels allow two different product materials to be used during the filling process.
• Controlled Piston Filling — Piston pumps provide controlled material dispensing for stable processing of compatible viscous products.
• Consistent Spiral Formation — Container rotation works together with controlled dispensing to create more consistent spiral patterns.
• Independent Material Supply — Separate stainless steel hoppers keep different product materials independently supplied to the filling system.
• Flexible Mold Changeover — Different product holders can be installed according to the required decorative filling application.
• Compact Integrated Design — Material supply, piston filling, pattern forming, and container rotation are integrated into a machine measuring approximately 950 × 750 × 1500 mm.

Application

Ideal for decorative filling of compatible viscous products requiring distinctive visual effects. The ZS-MCS4 supports two primary applications:

Dual-Color Spiral / Pattern Filling: Two compatible product materials are independently supplied and dispensed while the product holder rotates, creating two-color spiral, layered, or decorative patterns.

Ball-Decorating Filling: The machine can also be configured with a separate mold/holder for ball-shaped or particle-style decorative filling, creating products with visually distinctive decorative elements.

The document specifically states that both applications should be presented, and the images on page 6 show examples of the ball-decorating application on the left and dual-color spiral filling on the right.

Why Choose the ZONESUN ZS-MCS4?

✅ Dual-Color Spiral Filling — Distinctive Two-Color Effects: The ZS-MCS4 dispenses two product materials through separate filling channels while the holder rotates, helping create consistent dual-color spiral, layered, and decorative patterns.

✅ Ball-Decorating Filling — More Creative Product Presentation: In addition to spiral filling, the machine supports a separate ball-decorating filling application, expanding the range of decorative product styles that can be produced.

✅ 3–4 Molds/Min — Flexible Decorative Production: The machine operates at approximately 3–4 molds/min, with actual production capacity depending on material formulation and the selected application.

✅ Dual-Material Supply — Independent Product Feeding: Separate material hoppers and supply channels allow two different compatible product materials to be stored and delivered independently during the filling process.

✅ Piston Pump Filling — Controlled Material Dispensing: Piston pumps provide controlled dispensing for stable filling of compatible viscous products, supporting consistent decorative filling results.

✅ Rotatable Holder — Consistent Spiral Pattern Formation: The product holder rotates during filling, allowing material dispensing and container movement to work together to create consistent spiral patterns.

✅ Interchangeable Molds — Two Filling Applications in One Machine Platform: The dual-color spiral/pattern filling and ball-decorating filling molds are not shared. Operators replace the corresponding mold according to the product and required decorative effect.

✅ Centralized Control — Convenient Parameter Adjustment: The touchscreen control panel centralizes filling parameters, machine settings, and operating functions for convenient production management.

✅ 20 L Main Hopper — Practical Material Supply: The machine is equipped with a specified 20 L main hopper capacity, supporting continuous material supply during decorative filling production.

Ideal Applications

Dual-Color Spiral Products: Ideal for compatible viscous products requiring two materials to form a clearly visible spiral effect.

Two-Color Pattern Products: Suitable for products requiring contrasting colors or materials arranged into decorative patterns.

Layered Filled Products: Can be used for compatible formulations requiring visually distinctive layered or combined material presentation.

Ball-Decorated Products: Suitable for products requiring decorative ball-shaped or particle-style elements combined with the main filled material.

Viscous Products: The piston pump filling system is designed for controlled dispensing of compatible viscous materials.

Decorative Consumer Products: Particularly suitable for products where appearance and filling pattern are important parts of the finished product presentation.

Multi-Style Production: Manufacturers can change between Dual-Color Spiral/Pattern Filling and Ball-Decorating Filling by replacing the corresponding application mold rather than using the same mold for both.

Customized Decorative Filling: Suitable for projects where the filling pattern, material combination, and mold need to be configured according to the customer's actual product specification.