Real-Time Print-and-Apply Labeling Machine
The ZONESUN ZS-TB160POP is an automatic flat-surface print-and-apply labeling machine that prints variable information onto labels and applies them to cartons, bags and other compatible packaging. It combines label feeding, thermal printing, product detection, label application and liner rewinding in a conveyor-based system, with a labeling speed of 10–25 pcs/min.
Designed for packaging lines that require dates, serial numbers, barcodes, QR codes or product identification, the machine brings printing and application into one process. Its adjustable labeling head accommodates different product heights, while the control system provides access to operating settings and machine status.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ZS-TB160POP |
| Power supply | 110/220 V, 50–60 Hz |
| Label types | Direct thermal / thermal transfer labels |
| Printing resolution | 200 / 300 dpi |
| Printing width | 25–104 mm |
| Printing length | 25–180 mm |
| Label roll core diameter | 76 mm |
| Label roll outer diameter | 250 mm |
| Labeling speed | 10–25 pcs/min |
| Labeling accuracy | ±1–3 mm (excluding product and label error) |
| Printable content | Text, serial numbers, dates, graphics, 1D barcodes and 2D codes |
Applications
The ZS-TB160POP is suitable for packaging workflows that need printed identification on a flat labeling area. Typical uses include carton and box identification, bag labeling, product information labels and barcode labels on compatible packaging.
- Cartons and boxes: product names, batch information, dates and identification codes.
- Bags and pouches: labels applied to a supported, suitably flat surface.
- Packaging lines: printing and applying labels as part of a conveyor-based process.
Machine Details
Control System
Set operating parameters, view machine status and manage alarms.
Label Feeding and Printing
Feeds the label roll, prints the required information and rewinds the used backing liner.
Label Applicator
Separates the printed label from its backing and applies it to the packaging surface.
Conveyor Belt
Transports products through the labeling station.
Height Adjustment
Adjusts the labeling head position to suit the product height.
Product Detection Sensor
Detects product arrival to coordinate printing and label application.
Key Benefits
- Printing and labeling in one process: creates the label information at the labeling station and applies the printed label to the product.
- Variable identification: supports text, dates, serial numbers, graphics, barcodes and 2D codes.
- Conveyor-based operation: combines product transport with sensor-triggered labeling.
- Adjustable labeling height: positions the applicator for different packaging heights.
- Integrated liner rewinding: collects used label backing during operation.
- Flat-surface applications: suited to compatible cartons, boxes, bags and other packaging with a suitable label application area.
How the Print-and-Apply System Works
- Prepare the label: load suitable label media and set the printing content.
- Position the applicator: adjust the labeling head for the product and label location.
- Convey the product: the conveyor moves packaging into the labeling station.
- Detect and print: product detection coordinates the printing and application cycle.
- Apply the label: the applicator separates the label from the liner and places it on the product.
- Rewind the liner: used backing is collected as labeled products leave the station.
Direct Thermal and Thermal Transfer Printing
Direct thermal printing uses heat-sensitive labels and does not require a ribbon. Thermal transfer printing uses a ribbon with compatible label stock. Choose the printing method according to the required label life, storage conditions and resistance to handling. The listed label types and 200/300 dpi resolutions refer to available printer configurations.
How to Select Your Labeling Setup
- Product: packaging material, dimensions, weight and a photo of the labeling surface.
- Label: width, length, roll specification and desired application position.
- Printed information: sample artwork, barcode or QR code, character size and variable data requirements.
- Production: required output and the existing conveyor arrangement.
- Printing method: direct thermal or thermal transfer, based on label durability requirements.
Frequently Asked Questions
What is a print-and-apply labeling machine?
A print-and-apply labeling machine prints information onto a label at the labeling station and then applies that label to the packaging. The ZS-TB160POP combines these functions with product conveying and detection.
What products can the ZS-TB160POP label?
It is designed for compatible cartons, boxes, bags and other packaging with a suitable flat application area. Bags need adequate support at the labeling position.
What can it print?
It supports text, serial numbers, dates, graphics, 1D barcodes and 2D codes such as QR codes.
What is the labeling speed?
The specified labeling speed is 10–25 pcs/min.
Does it need a printing ribbon?
Direct thermal printing does not require a ribbon. Thermal transfer printing requires a compatible ribbon. The required consumables depend on the printer configuration and label stock.
Can the labeling height be adjusted?
Yes. The height adjustment mechanism positions the labeling head for different packaging heights.
Can it connect to our variable data system?
Share your data source, label format and connection requirements with ZONESUN so the suitable printer and integration arrangement can be reviewed.
Discuss Your Print-and-Apply Labeling Project
Use the chat window on this page to send your product photo, packaging dimensions, label size and sample printing content. Include your target output and conveyor arrangement so ZONESUN can recommend a suitable setup and prepare a quotation.
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