Description
The ZONESUN ZS-FS80 is an automatic inner and outer tea bag packaging machine designed for loose leaf tea, herbal tea, fruit tea, and other compatible tea blends. Operating at approximately 30–50 bags per minute, it completes quantitative weighing, inner bag forming, filling, ultrasonic sealing, inner bag transfer, and outer envelope packaging in one continuous process.
The machine supports filling weights from 1–10 g and can produce either pyramid or rectangular inner tea bags. The finished inner bags are automatically transferred to the outer packaging section, where they are packed into pillow-type or three-side-sealed envelopes for hygienic and convenient individual presentation.
Parameter
- Machine Model: ZS-FS80
- Packing Speed: 30–50 Bags/min (Depends on Material and Film)
- Filling Range: 1–10 g
- Inner Bag Size: Length 40–80 mm; Width 60–80 mm
- Outer Bag Size: Length 80–140 mm; Width 70–120 mm
- Inner Bag Type: Pyramid / Rectangular Tea Bag
- Outer Bag Type: Pillow-Type / Three-Side-Sealed Envelope
- Air Requirement: ≥0.6 MPa, 0.4 m³/min
- Voltage: 220 V, 50/60 Hz
- Power: 2.2 kW
- Machine Size (L × W × H): 3663 × 1040 × 2015 mm
- Reference Weight: 600 kg
Key Features
- Electronic Weighing System: Accurately portions loose and irregular tea materials within the 1–10 g filling range for consistent tea bag packaging.
- Automatic Inner Bag Forming: Automatically forms filter material into pyramid or rectangular inner tea bags before filling.
- Precision Tea Filling: Electronic weighing accurately dispenses the preset quantity of tea into each formed inner bag for controlled and consistent filling.
- Ultrasonic Bag Sealing: Ultrasonically seals the filled filter material to produce secure and consistent pyramid or rectangular tea bags.
- Automatic Inner Bag Transfer: Transfers each sealed inner tea bag directly to the outer packaging section without manual handling.
- Automatic Outer Bag Packaging: Automatically forms the outer envelope, inserts the finished inner tea bag, and completes sealing and cutting in one continuous process.
- Multiple Bag Styles: Supports pyramid and rectangular inner tea bags together with pillow-type and three-side-sealed individual outer envelopes.
The document's machine structure also shows the Electronic Scale, Inner Bag Packaging Film, Inner Bag Sealing Device, Conveyor, Outer Bag Packaging Film, Bag Former, Outer Bag Sealing Device, and Outer Bag Cutting Device as the main processing sections.
Benefits
- Complete Inner & Outer Packaging — Produces the inner tea bag and individual outer envelope in one integrated production system.
- 30–50 Bags/Min Output — Supports efficient continuous tea packaging, with actual speed depending on the material and packaging film.
- Accurate 1–10 g Filling — Electronic weighing provides controlled dosing for loose and irregular tea materials.
- Flexible Inner Bag Styles — Supports both pyramid and rectangular filter tea bags for different product presentations.
- Flexible Outer Packaging — Compatible with pillow-type and three-side-sealed outer envelopes.
- Secure Ultrasonic Sealing — Ultrasonic technology seals the filter material to create consistent finished inner tea bags.
- Reduced Manual Handling — Inner bag transfer and outer bag packaging are automatically connected for continuous production.
- Retail-Ready Individual Packaging — Each finished inner tea bag can be automatically enclosed in an individual outer envelope.
Application
Ideal for automatic inner and outer packaging of loose leaf tea, black tea, green tea, jasmine tea, wolfberry tea, herbal tea, fruit tea, and other compatible tea blends. The machine is suitable for producing pyramid or rectangular filter tea bags with individual outer envelopes, providing a complete packaging solution for individually wrapped and retail-ready tea products. The application examples shown on page 4 of the document specifically include Black Tea, Green Tea, Jasmine Tea, Wolfberry Tea, and Herbal Tea, while the bag-style diagram shows triangular bags with or without tag/string and rectangular tea bag formats.
Inner Bag Forming
Automatically forms the filter material into pyramid or rectangular inner tea bags for subsequent filling.
Precision Tea Filling
The electronic weighing system accurately portions tea into each formed inner bag for consistent filling.
Ultrasonic Bag Sealing
Ultrasonically seals the filled filter material to form secure and consistent pyramid or rectangular tea bags.
Automatic Inner Bag Transfer
Automatically transfers the sealed inner tea bag to the outer packaging section for continuous production.
Automatic Outer Bag Packaging
Automatically forms the outer envelope, loads the inner tea bag, and completes sealing and cutting in one continuous process.
Why Choose the ZONESUN ZS-FS80?
✅ 30–50 Bags/Min — Efficient Tea Bag Production: Designed for continuous tea packaging, the ZS-FS80 reaches approximately 30–50 bags/min, depending on the tea material and packaging film.
✅ Inner + Outer Packaging — Complete Packaging in One System: The machine integrates inner bag production and individual outer envelope packaging, reducing the need for separate packaging equipment.
✅ Electronic Weighing — Precise 1–10 g Tea Filling: The electronic weighing system accurately portions tea into each inner bag and is suitable for controlled dosing of loose and irregular tea materials within the specified filling range.
✅ Pyramid & Rectangular Bags — Flexible Inner Bag Styles: Filter material can be automatically formed into either pyramid or rectangular tea bags, providing flexibility for different tea products and packaging presentations.
✅ Ultrasonic Sealing — Secure Inner Tea Bags: The filled filter material is ultrasonically sealed to produce secure and consistent finished tea bags without interrupting the continuous packaging process.
✅ Automatic Inner Bag Transfer — No Manual Transfer Required: Finished inner tea bags are automatically transferred from the inner bag section to the outer packaging section, helping reduce manual handling between processes.
✅ Automatic Outer Bag Packaging — Forming, Loading, Sealing & Cutting: The outer packaging section automatically forms the envelope, inserts the finished tea bag, seals the package, and cuts it into individual finished packs.
✅ Multiple Outer Bag Styles — Flexible Retail Packaging: Supports pillow-type and three-side-sealed outer envelopes, providing different individual packaging options for retail tea products.
Ideal Applications
Black Tea: Ideal for automatic weighing and packaging of compatible loose black tea into individual pyramid or rectangular filter bags.
Green Tea: Suitable for loose green tea products requiring quantitative filling, filter bag sealing, and individual outer packaging.
Jasmine Tea: Provides an automated packaging solution for compatible jasmine tea blends requiring accurate electronic weighing.
Wolfberry Tea: Suitable for compatible wolfberry-based tea blends within the machine's 1–10 g filling range.
Herbal Tea: Electronic weighing makes the machine suitable for compatible loose and irregular herbal tea materials requiring controlled portioning.
Fruit Tea: Suitable for compatible fruit tea blends that can be reliably handled by the electronic weighing and filling system.
Pyramid Tea Bags: Ideal for producing three-dimensional pyramid-style filter bags for premium loose tea products.
Rectangular Tea Bags: Supports rectangular filter bags as an alternative inner packaging format.
Individually Wrapped Tea Bags: Particularly suitable for tea manufacturers requiring each inner tea bag to be automatically transferred into a pillow-type or three-side-sealed outer envelope for individual retail packaging.
