Efficient Sachet Packaging with Energy Gel Filling and Sealing Machine
In today’s competitive market for sports nutrition, pharmaceuticals, and cosmetics, product packaging plays a crucial role in preserving quality, ensuring safety, and attracting consumers. The ZONESUN ZS-FS05 Vertical Form Fill Seal (VFFS) Machine is specially designed for liquid and semi-liquid products like energy gels, hair serums, and nutraceutical pastes. With a high output capacity, versatile film compatibility, and customizable options, this machine is a smart choice for businesses looking to scale production while maintaining efficiency and precision.
Applications Across Industries
The ZS-FS05 is widely used in multiple industries:
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Sports Nutrition: Perfect for energy gels, electrolyte mixes, and supplements, especially in stick-pack or single-serve sachet formats.
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Cosmetic and Personal Care: Used to package hair serums, facial gels, and lotions with consistent volume and leak-proof seals.
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Pharmaceutical and Nutraceutical: Excellent for liquid medications, herbal pastes, and health supplements that require hygienic and measured filling.
The machine supports a range of sachet styles and materials, making it highly adaptable to diverse product needs and branding strategies.
Key Features and Benefits
High-Speed Performance
The ZS-FS05 boasts a packaging speed of up to 2,700 sachets per hour, or around 35–45 bags per minute, depending on the product and material used. This makes it ideal for medium to large-scale production environments that demand speed and reliability.
Versatile Film Compatibility
Compatible with various composite films such as PET/PE, PET/AL/PE, and PA/PE, the machine supports a range of sealing materials between 80–120μm thickness, offering flexibility for different packaging designs and industry requirements.
Customizable Cutting and Bag Shapes
ZONESUN offers custom cutting molds, enabling brands to choose from multiple sachet shapes and edge designs. Whether you need rounded corners, tear notches, or unique bag shapes, the ZS-FS05 can be tailored to meet your branding and usability goals.
Pneumatic Sealing System
Unlike some mechanical systems, the ZS-FS05 uses pneumatic pressure for stronger, more uniform sealing. This helps avoid rough or ragged edges at the cut, providing clean finishes that enhance consumer experience.
Optional Coding Function
An integrated date coder can be added for automatic batch numbers and expiry dates, ensuring product traceability and regulatory compliance with minimal manual effort.
How to Choose the Right Sachet Machine for Your Product
When selecting a sachet filling and sealing machine, consider the following factors:
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Product Type: Is it liquid, semi-liquid, or paste? The ZS-FS05 is ideal for energy gels and other medium-viscosity products.
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Production Volume: With speeds of up to 2700 bags/hour, this machine fits businesses aiming for medium to high output.
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Packaging Film and Style: Make sure the machine supports your desired film materials and sachet shapes. The ZS-FS05 supports multiple film types and can be customized for different bag styles.
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Printing Requirements: If you need batch codes, expiry dates, or logos printed on your sachets, choose the coding function as an add-on.
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Cutting and Sealing Quality: Pneumatic pressure ensures smooth and reliable sealing. This is important for appearance and product integrity.
Why Choose ZONESUN ZS-FS05
Whether you're a startup looking to launch a new energy gel product or an established brand expanding your product line, the ZONESUN ZS-FS05 delivers speed, precision, and flexibility. Its modular design allows for customization, while its robust performance ensures long-term reliability and consistent output.
ZONESUN also provides comprehensive after-sales support, including installation guidance, spare parts supply, and video tutorials, making it easier for your team to get started and maintain peak performance.
Get Started Today
To learn more or request a quote, visit the official product page:
👉 ZONESUN ZS-FS05 Energy Gel Sachet Machine
Boost your packaging efficiency and product appeal with a professional-grade sachet filling solution from ZONESUN.