Description
The ZONESUN ZS-FAL12YF is a high-speed automatic vial powder filling and crimp capping machine for precise small-dose powder packaging. It combines bottle sorting, four-head servo filling, cap sorting, cap placement and 12-head rotary crimping in one continuous automated line.
The machine supports a 0.1–3 g filling range with specified accuracy of ±3% and production capacity of 150–200 bottles/min. The outer structure is SUS304 stainless steel, and the product-contact configuration is designed for compatible fine powders used in food, supplement, laboratory and specialty powder applications.
Technical Specifications
| Model | ZS-FAL12YF |
|---|---|
| Filling Volume | 0.1–3 g |
| Filling Accuracy | ±3% |
| Filling Heads | 4 (servo-driven) |
| Applicable Screw Diameter | 9 mm |
| Production Capacity | 150–200 pcs/min |
| Crimping Heads | 12-head rotary |
| Aluminum Foil Sealing Qualification Rate | ≥99.9% |
| Power Supply | 220V, 50Hz, 5A |
| Outer Cover Material | SUS304 Stainless Steel |
| Machine Dimensions (L×W×H) | 5277 × 1198 × 2000 mm |
| Weight | 1200 kg |
Control Panel
Manages filling or crimping parameters intuitively, storing multiple recipes to simplify setups and ensure precise machine control.
4-Head Precision Powder Filling
Drives four filling heads independently via advanced servo systems for 0.1–3g micro-dosing, keeping errors strictly within ±3% to ensure perfect batch consistency.
Automatic Sorting & Orientation
Disperses messy bottles automatically from the turntable, ensuring they enter the conveyor line in an orderly, upright position to eliminate jams and speed up packaging.
12-Head Rotary High-Speed Crimping
Utilizes a 12-station continuous rotary linkage structure to deliver flawless, airtight seals at impressive speeds up to 200 bottles per minute for massive production scaling.
Automatic Cap Sorting & Placing
Sorts and aligns aluminum caps automatically via a high-frequency vibratory bowl, placing them onto passing vials accurately via precise guide rails to prevent missing caps.
Best-Suited Applications
- Fine food powders
- Herbal and botanical powders
- Supplement and nutraceutical powders
- Laboratory and research powder samples
- Compatible specialty powders requiring small-dose vial filling
Powder, Vial & Cap Compatibility
The standard filling range is 0.1–3 g. Powder flowability, bulk density, vial dimensions, cap structure and required crimp profile should be confirmed before final configuration.
What Should Be Confirmed Before Ordering?
- Powder sample and bulk density
- Target fill weight
- Vial dimensions and material
- Cap dimensions and crimp structure
- Required bottles/min
- Whether upstream washing or drying is required
- Whether downstream labeling or packing is required
Frequently Asked Questions
What is the filling range?
0.1–3 g.
What is the production capacity?
150–200 bottles/min.
How many filling heads are included?
The machine uses 4 servo-driven filling heads.
How many crimping heads are included?
The standard configuration uses a 12-head rotary crimping system.
What is the listed sealing qualification rate?
≥99.9%.
Need Help Confirming Powder & Vial Compatibility?
Send us your powder sample, target dose, vial and cap samples, dimensions and target output.
