DESCRIPTION
The ZONESUN ZS-FAL180F8 complete bottling line is designed for efficient and precise filling, capping, and labeling of viscous products like syrups, honey, and other similar materials. It includes the following machines:
- Bottle Unscrambler: Automatically separates and feeds bottles into the line.
- Servo Gear Pump Filler: Accurately dispenses the desired amount of product into each bottle.
- Vibratory Bowl Feeder: Efficiently feeds caps to the capping machine.
- Cap Placement & Screwing: Securely places and tightens caps on each bottle.
- Bottle Body & Top Labeling: Applies labels to both the body and top of the bottles for complete branding.
- Bottle Accumulator: Gathers and holds filled and labeled bottles before further processing.
PARAMETER
Bottle Unscrambler
| Parameter | Specification |
|---|---|
| Model options | ZS-LP800S / ZS-LP1000S |
| Turntable diameter | 800mm / 1000mm |
| Suitable bottle diameter | 20–100mm |
| Suitable bottle height | 30–320mm |
| Working speed | 40–60 bottles/min (depends on bottle size) |
| Power supply | 220V/110V, 50–60Hz, 200W |
| Package size — ZS-LP800S | About 1150×1000×1320mm |
| Package size — ZS-LP1000S | About 1350×1315×1235mm |
| Net/Gross weight — ZS-LP800S | About 82kg/120kg |
| Net/Gross weight — ZS-LP1000S | About 135kg/180kg |
Servo Gear Pump Filler
| Parameter | Specification |
|---|---|
| Model | ZS-GPSV2 |
| Voltage / power | 110/220V, 50–60Hz, 2KW |
| Filling pump | Gear pump |
| Filling range | 20–300ml |
| Filling accuracy | ±1% |
| Filling speed | About 30–70 BPM |
| Machine size | About 2000×1035×1800mm |
| Package size | About 2080×1000×1980mm |
Cap Feeder and Capping Machine
| Parameter | Specification |
|---|---|
| Model | ZS-XG16P |
| Voltage | AC220V/110V, 50–60Hz |
| Working speed | 20–60 bottles/min (depending on bottle and cap size and shape) |
| Bottle height | 30–300mm |
| Cap diameter | 18–70mm (can be customized) |
| Bottle diameter | 20–160mm |
| Working pressure | 0.4–0.6MPa |
| Capping machine size | About 2500×650×1700mm |
| Vibratory bowl size | About 425×425×1540mm |
Bottle Body and Top Labeling Machine
| Parameter | Specification |
|---|---|
| Model | ZS-TB660 |
| Voltage | 220V/110V, 50–60Hz |
| Power | 570W |
| Labeling speed | About 25–45 pcs/min (depending on bottle and label size) |
| Label size | (L)20–285mm × (W)20–150mm |
| Bottle diameter | Φ25–100mm |
| Bottle height | 25–300mm |
| Label roll inner diameter | Φ76mm |
| Label roll outer diameter | Max Φ280mm |
| Labeling accuracy | ±1mm |
| Conveying speed | 5–18m/min |
| Air pressure | About 0.4–0.6MPa |
| Machine size | About 2790×700×1600mm |
Bottle Accumulator
| Parameter | Specification |
|---|---|
| Bottle specifications | Square bottle / round bottle |
| Turntable speed | 0–20 revolutions/min (adjustable) |
| Voltage | 220V 50Hz (110V can be customized) |
| Power | 200W |
| Turntable diameter | 800mm available |
| Machine size | About 550×550×990mm |
| Package size | About 1050×1000×1130mm |
| Net/Gross weight | About 93kg/120kg |
Centralized Control Panel
Filling volume, speed, and timing can be adjusted from the touchscreen.
Anti-Drip Filling Nozzles
The nozzles help minimize waste and keep the production area cleaner.
Continuous Product Feeding
The feed pump supplies viscous material steadily to support continuous operation.
Automatic Cap Feeding
The vibratory bowl sorts and supplies bottle caps to the capping station.
Adjustable Capping System
The capping unit accommodates different bottle heights for reliable closure.
Integrated Labeling
The labeling station adjusts for different bottle sizes and applies labels during continuous production.
Before Ordering
- Send honey or paste samples, filling temperature, viscosity, particle details, and target dose to confirm gear-pump and seal compatibility.
- Provide bottle, plastic screw-cap, and body/top label samples. Confirm fit across the complete line rather than relying on one station's size range.
- Confirm the selected turntable, power and air supplies, final layout, and coordinated line speed through a sample run. The filler image lists 20–300ml; other doses require confirmation.
Frequently Asked Questions
Which operations are included?
The described line includes bottle unscrambling, servo gear-pump filling, vibratory cap feeding, cap placement and tightening, body and top labeling, and bottle accumulation. Confirm the final equipment list in the quotation.
Can it fill every type of thick paste or honey?
Honey, syrup, and similar viscous products are stated applications. Suitability depends on viscosity at filling temperature, crystallization, particles, and the product-contact materials. Test the actual product before confirming the configuration.
What dose and output should I plan for?
The filler image lists 20–300ml, ±1% accuracy, and about 30–70 bottles/min. Other stations list different speeds, including about 25–45 pcs/min for labeling. These are individual station figures; confirm the full-line output with your dose, bottles, caps, and labels.
Can the line apply both body and top labels?
Yes, the described ZS-TB660 station includes bottle-body and top-labeling structures. Confirm the label dimensions, roll specifications, bottle shape, and cap surface using samples.
Related Packaging Equipment
- Honey & Syrup Filling Machines — compare dosing options for your product.
- Jar Filling & Capping Machines — review alternatives for compatible jar formats.
- Bottle Filling Production Lines — compare integrated bottling configurations.
- Labeling Machines — explore body, top, and other labeling options.
